Veloster N Cooling and Hood Vents

In normal driving around town, my Veloster N oil temperature stays fixed at 205.7 degrees. On track, oil temps regularly reach 275 degrees. I saw on the N Owners AX/Track Facebook group that one person saw 289 on track!

Is this something to be concerned about? The engine is warrantied for track use, so maybe I’m being overly cautious. But I know that oil breaks down faster at high temperatures, and I personally want my engine to run cooler, because I know it can.

To improve cooling I can install an oil cooler, upgrade to a larger radiator, improve the heat removal properties of the fluid, and increase the efficiency of air moving through the radiator. Let’s take a look at all the options.

More cooling

Mok Racing sells a nice oil cooler kit from Color Fittings that mounts to the front bumper beam. The oil lines are the correct length and it’s an easy install. I bought one and had it on my first engine, but it’s currently off the car, as it needs cleaning out from when my engine blew up and put metal inside the cooler and lines. I’ll likely put this on again, but it depends on how the other things work out.

On Miatas, we typically install a thicker aluminum radiator. SXTH sells one for the DCT, and I’m not sure why it wouldn’t fit the manual, but it’s specifically listed for the DCT. But before I go bigger, I’ll improve what’s already there.

Better fluids

The first thing any track car should do is dump the 50/50 antifreeze in the radiator and replace it with distilled water. For one, antifreeze is slippery, and if you lose coolant on track you’ll create a dangerous slick that may cause an accident behind you. For this reason, racing organizations ban the use of antifreeze, and many tracks will charge you for cleanup if you dump coolant on the track.

I was at a SCDA event at Watkins Glen when a McLaren dumped its coolant between T10 and T11. The first two cars through were my buddies Steve and Gregg, and somehow they saved it, but the next four cars all hit the Armco in T11 at high speed. I watched that entire incident unfold, and the cars would have taken a lot less damage, or maybe none at all, if the McLaren had used straight water instead of antifreeze.

The other reason to replace the antifreeze is that it reduces the cooling effectiveness of water. Motortrend found that compared to plain water, 50/50 ethylene glycol antifreeze decreases cooling efficiency by about 17% at 200F. If you use propylene glycol for coolant, it’s even worse.

Switching to pure distilled water will improve cooling, but you can also add products like Engine Ice or Water Wetter to improve cooling even further. I wouldn’t use Engine Ice, as it’s slippery, just like antifreeze. But both products have good documentation and user reviews that show around a 10-degree drop in coolant temperature. Just remember to go back to 50/50 antifreeze in the offseason, if there’s any chance of freezing temperatures.

Improve airflow

With the fluids taken care of, let’s take a look at the path air takes through the radiator. The entry is large, with the bumper (and license plate) splitting the radiator into upper and lower halves. That’s OK, as a radiator typically needs only 1/3 of its total area for both the entry and exit.

Look behind the radiator and you’ll notice that the radiator doesn’t have a prescribed exit. Air has to work its way around the various components in the densely packed engine bay, before eventually exiting under the car. This isn’t an efficient way to remove air.

In addition, dumping air under the car creates drag and lift, which is bad for performance. If your car has a splitter, then air from the engine bay can wrap around the splitter, and the splitter loses suction as a result. This is a lose, lose situation.

A better arrangement is to duct the exit of the radiator. Hucho wrote about this in The Aerodynamics of Road Vehicles and provided values for both drag and cooling.

A) is the current arrangement, C) has good cooling efficiency, the least drag, and also makes a bit of downforce. Image from Hucho.

Of the arrangements Hucho experimented with, sending air upwards through an extractor vent is the easiest to manage, architecturally. The other designs require lots of duct work, or possibly a full redesign of the cooling system.

An extractor vent is also the best arrangement for drag reduction, resulting in .015 less drag. Hucho doesn’t include values for front-end lift, but as air moves upward, it pushes the car downward, and so the extractor vent will create a small amount of downforce as well.

Finally, the extractor vent is very good for cooling. The air on the front half of the hood is low pressure, and so a duct here will suck the air upward out of the engine bay, and cooling efficiency is greatly improved. I’ll take an incremental improvement in cooling with a reduction of drag and lift and call that a win-win-win.

Extractor hood

Now that I know which path to take (or more accurately, which path for the air to take), I can go about modifying my car. I didn’t want to cut vents into my pristine OEM hood, so I looked for a junkyard replacement.

Unfortunately the Veloster is rather rare, rather new, and hard to find at the breaker. Did you know they only sold 1500 VNs in the final year? Crazy that nobody wanted it, I had to get one shipped from Utah myself. Anyway, I didn’t find many hoods, and those I found were the wrong color and expensive to ship. Adding the shipping and painting and the price of Race Louvers put the whole project well over $2000. Hell, at that price I may as well buy a fiberglass hood with vents already in it.

So that’s what I did. I found a Duraflex (FRP) hood on “Summer Sale” for $650, and with shipping it was $820. There were a couple different models available with vents already in it, one with a horizontal extractor vent and one with a pair of vents on the side.

Extractor vent is too small, but it’s in the right place, directly behind the radiator.

Hood vents need to be as far forward as possible, and directly behind the radiator exit. The curvature of the hood creates a low pressure region, and so vents placed forward on the hood suck air out and upwards, greatly increasing cooling effectiveness.

Hood vents that are placed on the side of the hood might look cool, but they don’t cool. Since they don’t send as much hot air upwards, they also don’t create as much front downforce.

The vents are placed forward enough, but won’t do much cooling because the radiator is between those vents.

I saw a picture of one person who took a bad idea and made it worse. They took side vents and put them as far rearward as they could go. There’s less curvature on the hood here, and thus less extraction.

The absolute worst place to put hood vents. People who don’t understand how air moves around a car should not be designing and selling aero parts!

Worse yet, the base of the windshield is a high pressure zone, meaning if your hood vents extend this far rearward, air goes into the hood, not out of it. You see the same mistake with people who put vents at the base of the rear window thinking it extracts air, when it just puts exhaust fumes inside the car. Gaaaah!!!

Vents on the front of the hood send aid upward, helping cooling and adding downforce. Vents near the windshield have the opposite effect.

Good lord, I went off on a rant there. Anyway, I ordered the hood with the extractor vent. It took a couple weeks to arrive, and on unboxing, it looked pretty good. The packaging was done well, including two pieces of wood bolted to where the hinges go, to keep from damaging the pointy rear section. As I removed the bolts I found that one of them was cross threaded into the hood. C’mon people, if you’re going to put this much effort into creating a decent product, don’t have your shop monkey install the bolts with power tools!

Initial fitting.

Initial fitting was easy, just four bolts and no spray nozzles to mess with. The hood leaves some gaps on the side, and rides a bit higher in the rear, and I would have liked a better fit. There was also no hole for the hood prop, but that’s an easy fix with a big drill bit.

A more involved fix was fiberglassing the seams on the inside of the hood. These seams weren’t glued together very well, and resulted in a loss of structural integrity. I could see the hood vibrating on the highway and it raised up significantly in the wind tunnel. After glassing the inside seam all the way around, the hood was much more solid and no longer flexed. But I may add a couple hood pins just to be on the safe side.

The Duraflex hood weighs 20 pounds, which is 13 pounds lighter than the steel hood. Removing weight from the already front-heavy car is a nice side benefit, but the reason I bought the hood was for the extractor vent. It measures 27” x 1.75” or about 47 square inches, which is too small.

As stated earlier, the rule of thumb is the radiator intake and exit ducts should be about 1/3 the area of the radiator. The rad measures 25.5” x 11.75” or about 300 square inches. So I need at least 100 square inches of exit venting. However, the intake area measures about 185 square inches, and so ideally I’d like that much on the exit, as well.

To find out where I could install more vents, I put blue tape on the hood, avoiding the contour lines and using only the flat spots. Essentially there’s one large area behind the extractor and then two narrow spots on each side.

Flat areas where vents can be added.

With these dimensions and pictures, I contacted Race Louvers. Al said they’d like to see 400-500 square inches of hood vents. Three vents would cost $850, which is more than I paid for the hood itself. Yeesh.

What 500 square inches looks like.

Money aside, that’s a lot of hood vents for a 300 square inch radiator. I used more blue tape to see where the ducts would line up in the engine compartment. Most of the engine is covered by plastic covers, which is perhaps why such a huge vent is necessary. Also apparent was that adding the side vents would put a vent directly on top of the intake area, which might not work well for a cold-air intake, depending on its routing.

Most of the engine bay is plastic covers, except for the slot behind the radiator where the extractor vent is located. Vents in any other area will be much less useful.

In the end I decided to take the easiest course of action and increase the size of the extractor vent, bringing the rear edge about flush with the main plastic cover in the engine compartment. I kept the support webbing in the middle of the vent and blended it into a curve which almost has a BMW look about it.

One side cut, it’s a lot larger. There’s no going back now!

Opening up the vent added 88 square inches (187% more area), and so there’s about 135 square inches of exit vents, which isn’t ideal, but it’s 135 square inches more than the OEM hood!

I also added a small wicker along the leading edge. This will build local pressure on top, as well as locate a higher stagnation point in the rear. Combined, this aids upward extraction and creates more downforce. I also made a vent cover for when I park the car in the driveway, and so that I can A/B test the difference between a vented and non-vented hood. For science.

Track test results

On track at Watkins Glen, I saw 275.9 degrees using 50/50 coolant and no hood vents. The next day I drained the coolant and used distilled water with Water Wetter, and saw 263.8 degrees. That’s not bad for a simple change like that.

With the hood vent open, the temperature fluctuated between 255.3 and 263.8 degrees, but was mostly at the higher number. Huh, so the vents didn’t cool the car much, or at least that doesn’t show up in oil temp.

Hood with vent cover taped on. Blue taped didn’t hold well, ended up using duct tape.

At the end of the session, I turned the car off and held my hand above the hood. I could feel hot air being pumped out of the vent by the fan, and it was pretty obvious the vent was quite useful for the radiator, even in the parking lot. No need to open the hood, that’s for sure.

Wind tunnel results

I was able to test the hood vents open vs closed in a wind tunnel, effectively testing the difference between an OEM hood and a properly vented extractor hood. On a stock bodied car (no aero), the hood vents added a small amount of drag (cD .003). This makes sense, as the vents would be bad for laminar flow across the hood. The hood vents increased front downforce by 2.5 lbs and surprisingly added 4.5 lbs of rear downforce on the OEM spoiler (at 100 mph).

However, on the same car with a splitter and wing, the hood vents were more beneficial. Drag decreased instead of increased, but only by .001. More significantly, front downforce increased by .020. An easier way to visualize that is a gain of 11.4 lbs of downforce at 100 mph. The reason for that is largely because the splitter works better when air goes up and out of the hood, rather than down and under the car.

Hood vents often result in a loss of rear downforce, first because anything that pushes one end of the car raises the other, and second because turbulent air going over the top of the car reduces the effectiveness of a rear wing. However, these hood vents only lost 0.3 lbs of rear downforce on the rear wing, which is rather surprising given that there are no louvers to straighten out airflow, just a big gaping hole.

Altogether, the hood vents on the car with aero (splitter and wing) resulted in a 4.5% improvement in overall aero efficiency. I ran a simulation at Watkins Glen, and the hood vents resulted in a .11 second reduction in lap time. That’s a tiny amount over one lap, but in a 20 lap race that’s over two seconds.

Conclusion

I guess the biggest question is, would I do the same thing again? I put a few hours of labor into fixing the hood, and it still needs to be painted red. If I had found a OEM hood in the right color, and got custom Race Louvers, I’d probably be out the same amount of money for less labor, and be overall more satisfied with the result.

On the other hand, the 13 pound weight savings is a small benefit, and the black hood is kinda growing on me, even if I’m a little too mature for that look.

I’d like more front downforce, but that’s just a matter of increasing the size of the vent and adding some louvers to build more local pressure on top of them. I’d also like better heat extraction, but I’m not going to do the necessary surgery to tilt the radiator forward, or remove the fans. But maybe I can create a better exit by ducting with aluminum flashing.

I guess I’m not done experimenting with this, which is why I bought the hood in the first place. So, yeah, I’d buy it again just to do the experiments. For science.

Update Aug 2024

I increased the size of the hood vent to about 10”, which should be around 305 square inches of area, which is 650% more than the hood came with initially, and over 225% of the size it was when I modified it.

That’s a proper sized hood vent!

To make sure it was sturdy, I laminated marine plywood strips into the center support.

Underside of the hood showing the center support.

It’s very sturdy; I can put my weight on it, and it barely flexes.

Center support doing its job.

The next step is to make a cover for it, because I don’t want to collect rain, leaves, and bird droppings in my engine bay. A rain cover will also allow me to do A/B testing and see how much this helps cooling, and when I get back down to the wind tunnel, I can see the effect on drag and lift.

Rain cover in place. Per the usual, made from an aluminum street sign.

I haven’t decided if I’ll add louvers yet or not. For one, they make the rain cover more difficult to build, since louvers typically sit up above the surface. Also, according to the JKF Aero course I took, the louvers mostly benefit rear aero, and so if I want the most cooling and front downforce, I should just leave a big hole and put a 1” Gurney flap in front of it.

When I’m satisfied with how it works, I’ll probably paint it red to match the car, or a lighter color to reflect heat.

Car Wing Comparisons

Updated 8/2023 to add Benzing wings and correct an assumption about the Douglas LA203A from Wingmen Aerodynamics.

Airfoil Tools is an amazing website, and was once the primary way I researched wings. When I look at wings, the most important factor to me is the coefficient of lift (Cl); I’m only interested in airfoils that have a Cl 1.5 or higher.

I also look at the efficiency of the wing, which is the coefficient of lift divided by the coefficient of drag (Cl/Cd). Wing efficiency is less important than downforce, because the only thing that matters is the efficiency of the vehicle, and that is typically achieved by using a wing with the greatest downforce. Even if wing efficiency isn’t that important, I wouldn’t use a really draggy wing, so I look for a Cl/Cd of 100 or higher.

So, lift should be at least 1.5, and efficiency should be at least 100. Those are nice round numbers, and easy to remember. I look at these two values at a Reynolds number (Re) of 500,000, because that represents a normal-sized wing at a realistic car speed. For a 9″ wing, 500k Re is 73 mph. For low speeds (or small wings) I’ll look at Re 200k, and for huge wings or really fast speeds, I’ll look at 1 million. But there’s really no reason to look outside of the 200k-1M Reynolds numbers and 500k is a happy medium.

I also set the turbulence value to Ncrit=5 because Airfoil Tools doesn’t allow me to set it any lower (in some cases there’s data for lower Ncrit numbers, but it’s rare.) The default setting in Airfoil Tools is Ncrit=9, and that replicates what the wing would experience in a wind tunnel, and doesn’t represent the turbulent nature of air flowing over a car, nor what’s happening in a race, behind other cars, with cross winds, open windows, and other factors.

The next important factor I look at is how the wing deals with stalling at high angles of attack. I look at this for two reasons. 1) Most cars will go faster with the wing set to maximum downforce rather than maximum efficiency, and 2) car roofs are often cambered and this means air hits the wing at different angles across its length.

For example, on my Miata, if I mount the wing at roof height, the ends of the wing are at 0 degrees, but the angle changes from -5 to -7 degrees along the roofline. If I mount the wing closer to the trunk, that angle increases to nearly 15 degrees. You can read about that and see a video Visualizing Airflow.

Given that air hits a wing at different angles of attack across the wing, at some point along its length, a wing may be stalling. When wings stall, they lose downforce and gain drag. Some wings do this gracefully, with a very gradual falloff in downforce, and others stall dramatically, with downforce crashing and drag spiking way up.

An obvious way around this is to use a wing with a 3D profile, so that air hits the wing at the same angle across the entire wing. You can read about that in my article on 3D wings.

Airfoil Comparisons

Now that you know my criteria for looking at wings, in the rest of this post I examine different wing profiles and give my thoughts on them. I’ve ordered these by Cl, which is how much downforce they make, At the end of this post I’ve included a table with summary values and some parting thoughts.

With all of that front matter and grey matter out of the way, let’s check out some wings!

Clark Y

The Clark Y airfoil (airfoil tools, wikipedia) is distinguished by a flat bottom, or when used upside down on a car, a flat top. Most wings are cambered on both sides, but the flat surface can make it easier to manufacture, and for an airplane, it’s good for training because it has gentle stall characteristics. But as a car wing, the flat top means more drag and less downforce than a wing with a cambered topside. As such, the Clark Y doesn’t quite meet my downforce threshold of 1.5 Cl at 500k, and the efficiency (Cl/Cd) is below 100 as well. Personally, I wouldn’t use this wing, but it would be easy to build.

Clark Y flat top.

NACA 6412

MacBeath often cites the NACA profiles as examples in his books, and for good reason, they are easy to understand. The first number in 6412 means percent of camber relative to chord (6%), the second number is where the camber occurs (4 means 40% of the chord), and the third number is thickness (12%). NACA 6412 meets my criteria for a good car wing with a Cl over 1.5 and a Cl/Cd over 100.

NACA 6412 looks good.

I like NACA profiles for another reason: they allow me to change the variables and see what happens to lift, drag, and efficiency at different Reynolds numbers and angles of attack. For example, I’ve read that maximum lift on single-element wings occurs at 12% thickness, and after experimenting with different NACA profiles that are identical in other respects, I know this to be true.

You can also use the NACA 4-digit generator to create your own wing profiles. For example, this is a NACA 9512. I’ve maxed the camber allowed in the tool (9.5%), set the camber further rearward (50%) to increase lift, and used the max lift thickness of 12%. I’m certain this would be a good car wing.

NACA 9512 looks great.

Cambered Plates

Probably the easiest way to make a wing is to cut a metal pipe lengthwise into strips, and then lay two of the curved pieces on top of each other. Put a semi-circular nose on it and weld the three pieces together. This is a cheap and easy way to make blades for small wind turbines, I don’t see why you couldn’t do the same for a car wing. It’s so DIY I want to make one for 24 Hours of Lemons.

The simplest of wings, two cambered plates connected together.

You can make these wings in different thicknesses, and at 12%, it has a high Cl of 1.7. However, this wing has a lot of drag and so the efficiency is quite miserable, less than half of my threshold value of 100. Still, for a low-speed wing where drag is inconsequential (autocross), this would totally work. And for 24 Hours of Lemons, it’s better than a snowboard, skateboard, angled plywood, etc.

LNV109A – NASCAR COT Wing

NASCAR flirted briefly with car wings, but after 93 races went back to spoilers.

The airfoil they chose was the Douglas/Liebeck LNV109A high lift airfoil. I don’t know what decisions went into that choice, but the numbers don’t excite me. I mean, it would be cool to have one for historical reasons, but I’m not actively searching eBay for one.

If you look at the Cl vs Alpha chart (which you can think of as how much downforce the wing makes at different angles of attack), you can see the wing has a max Cl of 1.7. Downforce peaks at 12 degrees and then falls off drastically. Compare this to the Clark Y above to see what I mean.

Next, take a look at the efficiency of the wing. Most wings have a bell-shaped curve with maximum efficiency in the middle of the range (say 5 degrees). What’s interesting here is that max efficiency occurs at 10 degrees, with a Cl/Cd is 117. Maybe that’s why NASCAR chose this airfoil shape? If you want a wing that creates close racing at high speed, this would be a good choice. But if your agenda is low lap times, I think there are better choices.

FX 72-MS-150A

I have three different made-in-China wings, one came as a double wing, the other two are single wings. They are fun for experimenting with, cheap, and disposable. Whoever designed them chose a similar profile for all of them, which is akin to the Wortmann FX 72-MS-150A.

Made in China wings.

Some of these wings are sold as “universal” and so they are flat on the bottom with two mounting rails underneath. I modify these by adding wood to the bottom and rounding it.

MIC wing modified.

By the numbers, this is a decent airfoil for a car, it makes a lot of lift (1.8) and is very efficient (121). The only drawback is when this wing stalls, it falls out of the sky. This isn’t a wing that you want to set for maximum downforce. Make sure you take into account the downwash angle on the roof.

Douglas LA203A – Wingmen Aerodynamics

Wingmen Aerodynamics makes a wing based on this profile. I originally thought it was a Clark Y, but was corrected in the comments section. I’ve seen this wing at a couple different races, and I was immediately impressed with the build quality. It looks very light and feels stiff and strong.

Wingmen Aerodynamics. Sweet.

With a max thickness of 15.7%, the wing is on the thicker side, but oddly, it also has less topside camber than most motorsports wings. At around 1.75 Cl, the LA203A, doesn’t make the most downforce, but it’s the second most efficient wing in this article. It also has a very gentle stall characteristic, and should work well behind a cambered roof line, or lower on the trunk lid where the center and ends of the wing are at very different angles of attack. Nice choice, Wingmen.

Very efficient.

GOE 464

This is a very thin airfoil, almost potato chip in profile. The only reason I find this aIrfoil interesting is because APR makes a carbon fiber wing using a similar profile. APR’s GTC-300 wing has more camber, but the GOE 464 is close enough to look at some numbers.

Potato chip profile.

The GOE 464 has a max Cl of 1.85, which is a lot of downforce, and the efficiency at 500k almost reaches 100. It’s an interesting wing, but the numbers aren’t blowing me away. Also, it’s so thin that it would be difficult for me to build and make rigid enough, and I feel there are better choices.

GTC-300 is not unlike GOE 464

Better airfoils

The previous airfoils were all interesting in one way or another, and some can be bought or made pretty cheaply. But all of the following airfoils have superior numbers, and I feel would be better choices for a car wing. Choosing between them is difficult, as there’s always a trade off between lift, drag, and stall. Each airfoil has a niche where it outperforms the others, and I’d be happy with any of them.

Church Hollinger CH10

Any wing that makes around Cl 2.0 is in the category of ultra high lift. The most efficient of these is the Church Hollinger CH10. At 500k, this wing has a Cl/Cd of 132, which blows away the others.

Get thee to church. Church Hollinger, that is.

If you look at the data, peak downforce is around 10 degrees. Max efficiency (Cl/Cd) occurs at around 3 degrees, which is where I’d set the wing on a Miata. This would put the angle of attack at 8-10 degrees over the roof, and 3 degrees at the wing ends. Perfect.

I believe that the Wing Logic extruded aluminum wing is a CH10, and if you think it looks a lot like the 9 Lives Racing wing, it’s because they are close cousins in shape. Both airfoils have their maximum thickness at 30% of chord, and their max camber at 50% of chord (measured from the nose of the wing). The difference between them is the 9LR wing has two degrees more camber and 2% more thickness.

GOE 652

The first thing you notice about this wing is the thickness of the leading edge. It carries that thickness over much of the wing, and the 17% chord thickness is unusually phat. The purpose of that (I think) is to keep air attached at steep angles of attack.

She thicc.

The 652 has a very gradual stall, and should tolerate being set at too steep of an angle. For this reason, I believe this wing would be a good for a car with a highly cambered roofline, or where you have to mount the wing closer to the trunk. In both cases, there are large changes in apparent wind angle across the wing, and this wing won’t care as much as other wings.

This isn’t a particularly efficient wing, and even though it exceeds my threshold value of 100, it does that at a very low angle of attack. However, the high lift of Cl 2.0 puts this wing into elite company. I’d wager this would make a good upper element for a dual-element wing, not just the because of the shape, but because the added thickness would make it stiffer in a smaller chord. I’m definitely making one of these someday.

Eppler 420

The Eppler 420 isn’t as efficient as the CH10, but has slightly more downforce and a gradual stall. It’s a good all-purpose shape, and because it’s thicker, would be a strong contender for either element in a dual-element wing. As an all-purpose wing, it’s hard to choose between the CH10 and E420. The former is more efficient, the latter makes more downforce.

Eppler 420 is a solid all-around choice.

It’s also a pretty good wing for low Reynolds (low speed or small wing). The Porsche Cayman R has a tiny rear wing, and it’s probably not a coincidence that the profile looks a lot like the Eppler 420.

Porshe Cayman R wing looks like an Eppler 420 at 5 degrees.

Wortmann FX 74-CL5-140

This airfoil wasn’t on my radar, but in writing this article I looked at every airfoil on the Airfoil Tools site. Glad I did, this one is a keeper! With a Cl that’s nearly the same as the Selig wings, and an efficiency closer to the CH10, this wing sits in rarefied air.

It’s nice, I like.

You don’t get something for nothing, and the tradeoff is a steep drop when it stalls. If you want to go after maximum lift with this airfoil, mount it high where the angle of wind doesn’t change much. I’m not sure what’s happening around zero degrees, but I wouldn’t set it there anyway.

I have more to say about this wing after reviewing the next wings. I’m tempted to build one, so stay tuned on that.

Selig 1223 and 1223 RTL

The Selig 1223 and the Selig 1223 RTL are Downforce Royalty. The RTL version is slightly thicker, which results in higher lift and drag. The RTL can be set to 15+ degrees and approaches a Cl of 2.5. That’s huge.

Selig 1223 (red) and 1223 RTL (green).

Both airfoils make a lot of downforce, but also a lot of drag, and their Cl/Cd efficiency is less than 100 at all angles. Ergo, I would use this airfoil for low speed or for a car with a lot of power. Those are also usecases for a dual element wing, which might be a better choice if your racing rules allow that.

AeroDesign wing from Australia appears to be Selig-ish.

Let’s compare the two Selig wings to the FX74. These graphs are from Re 1M because I plan to use these for a larger chord wing. In the comparisons you can see how the S1223 wings are clear winners in downforce, but the FX74 is far more efficient at Cl 2.25 and below. I’ve drawn a blue dashed line at 2.25 Cl, and you can see that the FX74 has a sweet spot where’s it’s making a lot of downforce without much drag.

Re 1M, Ncrit=5

This is how five of the airfoils stack up at 500k Re. I didn’t include the RTL because that’s in the previous charts. I’ve pointed out a few areas that differentiate one wing from another.

How the players stack up at 500k Re.

Motorsports wings

All of the previous airfoils are aviation wings that have been adapted to motorsports use. Cars don’t (or shouldn’t) fly, and they have much lower Reynolds numbers, and so it makes sense that car-specific wings would be shaped differently.

Indeed, Enrico Benzing did a bunch of research and came up with a lot of different designs specifically for motorsports use. None of these would be particularly good at flying, but they are better choices on cars.

Similar to the NACA wings, the Be-series of numbers tell you about the shape:

  • The first two digits are the thickness of the wing, relative to the chord. Aviation wings make maximum downforce around 12% thickness, but cars wings are often thicker.
  • The next number is the location of the thickness. Many of Benzings wings have the maximum thickness at 20-30% of the chord. This is supposed to add more downforce.
  • The first two numbers after the dash are how much camber the wing has. If you use the Airfoil Tools NACA generator to make your own airfoil shapes, you can’t enter anything higher than 9.5%, and Benzing’s wings are all more than that.
  • The final number is the position of the maximum camber, in tenths. More rearward camber generally means more downforce.

Be 183-176 – TCR Wing

As I stated in the NACA wing details, downforce typically increases as you increase thickness, up to about 12%, at which point that trend reverses. But that’s not true for motorsports wings, but even so, this is a very thick wing, the chubbiest in the Be series. This is also extreme camber, I haven’t seen an airfoil with this much.

The TCR regulations state this wing must be 1380mm x 250mm (54.3″ x 9.8″) and you’re not allowed to use a Gurney flap. From the wind tunnel testing I’ve done, I can tell you that a wicker would absolutely help this wing, maybe to the point where it works.

Make your own wing using these coordinates.

Knowing what I know about wings, I wouldn’t use this one unless I was forced to. Unfortunately, like the LNV109A was with NASCAR, this wing is a homologated part, and all the TCR cars are forced to use it. Worse still, you need to mount it (including brackets and endplates) below the roofline. On a hatchback.

My buddy Josh and I inspected one of the hatchbacks at a wet Grid Life race, and the water left streaks that were like flow-vis paint. You could clearly see where the air was separating on the back third the wing. In my opinion, this airfoil is too thick, it has too much camber, and air can’t stay attached along the entire surface, causing a loss of downforce and increased drag. I could be totally wrong about the TCR wing, and may have to eat my words. One day I’ll test one in a wind tunnel to be sure.

I wrote some additional comments about this wing in my Grid Life recap, and I’ll copy the most salient one here. “Leave it to the people that fucked our asses with diesel-gate to bugger a racing series with a wing that stinks of shit.”

Be 123-125 – 9 Lives Racing Big Wang

Probably the most popular motorsports wing is the 9 Lives “Big Wang”. The shape is essentially a Be 123-125, but with a modification to the rear geometry to support a Gurney flap. The shape is conservative compared to other Benzing wings, and measures in with numbers closer to aviation wings. Never mind that, because it’s a fantastic motorsports wing.

Big Wang with Gurney flap slot cut off for experimentation with chord.

In my wind tunnel testing the Big Wang was second best to the MSHD, and outperformed my S1223. This surprised me considering the amount of research I’d read on low-Reynolds high-lift airfoils; I predicted the S1223 would be a clear winner. Nostradamus I ain’t.

In a research paper on multi-element wings, this shape (or rather a very close cousin of this shape, the 122-125 with thickness 10% further forward) was the best performing main element. So if you are looking at a dual-element wing, this is the best off-the-shelf choice. Or even if you’re looking for a single element wing, it’s pretty hard to beat this on performance.

Be 183-155 – Procar Innvoations

Procar Innovations makes a wing that looks like the TCR, but it has less chord and is less extreme. I measure it up at 183-155, meaning it’s just as thick as the TCR wing, but it has less camber and the location of the camber is 10% further forward.

PCI makes a fine wing.

I tested this wing in the wind tunnel and it was really good, on par with the 9 Lives Racing wing. The end plates fasten with two 8mm bolts instead of four 5mm bolts, and could easily support a double element. The PCI wing doesn’t have a slot for a Gurney flap, but I would rivet on a wicker. My wind tunnel testing confirms that wings with a lot of camber really like a wicker, and this one gained 165% downforce with a 1/2″ piece of angle aluminum taped on top.

MSHD

I didn’t know about this airfoil until recently, as it doesn’t show up in Airfoil Tools, Bigfoil, Enrico Benzing’s Wings, or any other text I own. Because of that, I can’t display the same charts, but I can describe some of the advantages.

There’s a scientific paper on this airfoil making a direct comparison to the S1223 for use in low-speed motorsports applications. The main advantages of the MSHD over the S1223 is an even higher Cl value, softer stall characteristics, and a large range of AoA. To my present knowledge, this airfoil makes the most downforce of any wing listed here. If the Selig wings are the royalty in a deck of cars, then the MSHD is the ace of spades.

Familiar S1223
NKOTB MSHD

Shape-wise, the airfoils are not that much different, but the MSHD has more camber. It almost looks like someone took the S1223 and kept pushing the middle downward until they got flow separation. To plot the wing you can use the values in the spreadsheet.

In my wind tunnel testing this wing produced the best numbers. It also did very well with a Gurney flap. It was fairly easy to build in foam and fiberglas, and I did a DIY writeup on that in another article, but it was hard to get the exact shape because of the thickness of the fiberglass.

Update: An aluminum extruded MSHD is now available from Wing Logic. See my article here. This is the wing to get!

Summary Data

Here are all the wings sorted by cL. For each wing, I’ve also listed the max efficiency, and the angle where that occurs. Note that the fastest way around the track is often right around max downforce, not max efficiency. But efficiency is somehow important for marketing, even if that doesn’t really matter.

WingMax cLMax cL/cDNotes
Clark Y1.4590.2 at α=4°Clark why?
NACA 64121.6111.3 @ 6.25°Good reference
Cambered plate1.742.5 @ 5.75°24 hrs of Lemons
NASCAR COT1.75113.7 @ 10°Wing of yesterday
Douglas LA203A1.75127.7 at α=6.5°Wingmen of today
MIC FX 721.8121.1 at α=6.75°MIC-Wing
GOE 4641.8597 at α=7.5°Potato chip
CH101.95132.4 at α=3.25°Effin efficient
GOE 6522.05102.8 at α=2.25°She thicc
Eppler 4202.1106.1 @ 6.25°Dude, 420
Wortmann FX 742.25115.5 at α=6.75°Warts and all
s12232.397.4 at α=5.75°DF Queen
s1223 RTL2.3585.4 at α=5.5°DF King
BE 183-176?TBDTCR shite
Be 123-125>2.35TBD9LR
Be 183-155>2.35TBDPCI
MSHD>2.35TBDAce in the hole
cL and cD at Re 500k, Ncrit=5

Wind tunnel testing

This article is theoretical in nature, and lacks real-world testing results. Back when I wrote this article, I hadn’t done any wind tunnel testing. Since that time, I’ve tested many different wings in the wind tunnel, and the results have been… unexpected. For example, I’ve tested the exact same wing on three different cars and have had lift/drag ratios that range from around 3.5:1 to 25:1. So there’s obviously a lot going on here other than just the shape of the airfoil.

The wings tests span two wind tunnel reports, because a Miata and a Veloster N are quite different. Click the button, fill out the form, and you’ll get a link where you can download the reports.

Veloster N Splitters

The Veloseter N undertray does a good job of covering the mechanical bits that cause drag under the car. It doesn’t have diffusers in the wheel wells (like a Porsche or Tesla), but there’s a small dam in front of each tire to reduce drag. There are holes for cooling and access, and the general design is one of convenience rather than performance.

The top-side is more fashion than function. The OEM front fascia has lots of vents, both real and fake, and some of the bodywork is angled to hold a small amount of downforce. As factory aero goes, it’s pretty decent, but there’s also a lot of room for improvement.

I’m going to make my own splitter, but before I do that, I’ll take a look at what’s available for purchase.

Aftermarket front lips

Front lips that are lower and/or longer than the OEM lip are a popular modification. They can reduce drag by reducing the amount of air going under the car, and hold a small amount of pressure on top, making some front downforce.

This lip just extends the center portion. It looks nice, but does nothing.

But if the front lip isn’t integrated into the undertray, it might increase drag due to flow separation between the lip and undertray. In general, I don’t think front lips add much performance and are largely poseur junk.

Aftermarket splitters

Functional front aero starts with a splitter. Splitters reduce drag by keeping some air from going under the car, but the real function of a splitter is to make downforce. I wrote about common splitter mistakes in Your Splitter Sucks!, and if you haven’t read that, it’s required reading.

With that in mind, I’ll review some of the splitters I’ve seen online, bash them mercilessly, and then show you something a fuckload better.

Aero Blitz splitter

The Aero Blitz splitter is half way between a front lip and a splitter. You can see it’s pretty small. There’s some surface area to hold pressure on top of the blade, but it’s not going to be a very useful amount. Anything that fastens with double-sided tape and self-tapping screws isn’t meant to make downforce.

Cosmetic junk.

The shape of the Blitz splitter follows the shape of the front fascia and gives it a “Batarang” shape. Most of the aftermarket splitters do the same, and I don’t like it. Functionally, it just doesn’t make sense. But then again, anyone buying this cares that it looks like a splitter, not that it functions as one.

Aerotekk splitter

Aerotekk has done a decent job making a product that looks great and is functional, at a reasonable price. This is a good solution for someone looking for a little bit of front downforce.

Proper shape without Batman-inspired cuts.

The mounting points look OEM, but if you read the description, it says that it doesn’t come with any brackets, and that mounting the splitter is up to you (or as they say, a professional). So is this just a flat an alumalite blade mounted flat against the undertray?

Aerotekk splitter probably works OK.

I don’t see any height adjustment, but a clever person could find a way to do that when they figure out the mounting brackets. With height adjustment you’d also need an air dam to fill the front gap.

You might also install splitter diffusers, but this would take away from the rigidity (alumalite isn’t that strong). I don’t see splitter support rods, nor what they attach to. Anyway, an OK starting point for DIY modifications.

APR splitter

The APR carbon fiber splitter is about twice the price of Aerotekk’s, has the same cutouts for the wheel deflectors, but looks to have a different mounting solution. It’s also dead flat, so it’s not doing much to create suction.

The splitter has some thickening and rounding of the front edge, but could be larger. The shape of the front lip has the bat-wing shape that follows the contour of the bodywork. Whatever.

What are those rods mounted to?

It looks like there might be some height adjustment via the splitter rods, but the mounting of said rods is sus. Do they adjust for height and if so, how much? Are they really just fastened to the plastic radiator grille? How much weight can they hold? All said, I’m skeptical this does anything more than look like a splitter.

Street Aero splitter

The Street Aero front splitter is made from 6mm alumalite, and a consequence of the material is that it has a sharp leading edge, which results in flow separation. The splitter doesn’t seem to have any height adjustment, and appears to have negative rake (pointed upwards)!

Dullards create sharp leading edges.

The shape is the bat wing I’ve come to expect out of any of these appearance-first designs, but this one has larger tire cutouts for no good reason, and there’s no oil filter access, so I guess you have to remove the splitter every time you change the oil?

Batman called, wants his hang glider back

Ventus splitter

Ventus Autoworks appears to have the same, flat, flimsy, do-nothing splitter as everyone else. I’m not sure of the construction, but it claims to have an outer layer of carbon. (Actual carbon or vinyl, it’s hard to tell.) The splitter attaches via splitter rods that are equally suspect as the APR ones.

The size and shape is reminiscent of the others, but you can also opt for winglets!

You can get the APR splitter with little vertical winglets on the end, which probably act as an air fence. The Veloster N already has air fences in the fascia, but maybe more is better.

Splitter rods look legit, but I wonder what they attach to….

I will say it looks good, and blends in with the style of the car. Even the winglets are pretty tasteful when you see the whole package. But does the splitter do anything for performance? Since it’s not much lower and there’s nothing happening underneath, it can’t be doing much.

DIY splitter

None of the aftermarket splitters do what I want, so I’ll make my own. What I’m looking for is this:

  • Height adjustment – Splitters make downforce via suction, which is highly dependent on height. For street driving, I want more ground clearance, but for track driving, I want it lower. I also want to be able to tune the amount of front downforce by raising and lowering the splitter. It’s just like having a wing that’s adjustable for angle.
  • Attached flow – Air separates on sharp edges, so the leading edge needs to be as large and rounded as possible. Trailing edges need to break cleanly.
  • Suction – A flat splitter doesn’t create a lot of suction. I want to accelerate the air under the splitter by expanding air behind it. This can be accomplished using splitter diffusers, but because the Veloster is so high off the ground, I’ll curve the entire undertray upwards.

Splitters gain downforce linearly as they get closer to the ground, and at around 3” the suction goes up exponentially. At about 1.5” from the ground, downforce decreases sharply. So ideally you want your splitter in that 1.5” to 3” window. But this is a street car on stock (soft) suspension, and so I can’t go that low.

Ground clearance on the VN is about 6” on the front fascia, and I can reduce that by a couple inches, but any more than that will give me problems when street driving. I used an aluminum z-plate to attach the middle of the splitter and lower it slightly.

Z-plate to lower the splitter. Note the rivnuts which protrude downwards and act as locating bosses for the splitter.

A splitter needs to be stiff enough not to deflect at speed. You don’t need to be able to stand on the lip like I see people doing, because most of the downforce is made behind the lip. I used 6mm (1/4″) Meranti plywood for most of the undertray, I added a layer of 9mm on the front. A much easier solution is to simply laminate two pieces of 1/4” together as a continuous curve.

Laminating a curve into the back of the splitter, essentially making a diffuser across the full width.

Rather than using splitter diffusers, I’ve curved the entire rear of the splitter upwards at 12 degrees. This will expand air at the rear, which accelerates the air in front, maximizing suction across the entire splitter blade.

Note that for wind tunnel testing, I tried a flat splitter, and curved splitters with 5-degree and 12-degree curves. Curvature wins, big time.

Underside pic shows two strakes that add stiffness and direct air into the wheel wells. The stakes also show how much curvature there is.

The problem is, what to do with the diffused air? A proper race car would dump the air into the wheel wells and use vents behind the tires and on top of the fenders to extract the air. I don’t (and won’t) have either of these vents, and consequently the splitter can’t make as much downforce. That’s the consequence of having a dual-duty car.

I made the curvature by scoring the plywood and filling the gaps with epoxy.

You might be wondering what happens to the air that goes under the car, since it isn’t being extracted properly. Me too. I’m guessing that the air just diffuses under the car creating more drag. (Although this splitter actually reduced drag.) But I will always trade front downforce for drag, so I’m not very concerned by this. I also don’t have a flat belly pan and rear diffuser, so I’m not concerned with keeping air attached underneath.

As a tire rolls forward, it compresses the air underneath, shooting a jet of air sideways on either side. This phenomenon is called tire squirt, and it can have downstream effects on underbody aero. The faster you go, the more pressure on the face of the tire, the faster the tire rolls, the more compression, and hence the more tire squirt.

To reduce tire squirt I’ve added strakes in front of the tires. These spin a vortex and hit the tires at and angle, sending lower energy air sideways across the face of the tire. This reduces tire squirt and aids in extraction beneath the splitter blade.

To make the strakes I cut an arc into the splitter and slid rectangular pieces of thin plywood in the slots. I then trimmed the top side (the side facing the engine), and then fiberglassed over the exposed bottom strakes.

Mocking up the location for splitter pucks.

To support the front of the splitter, and provide height adjustment, most people use splitter rods. I made my own from elevator bolts, clevis pins, and turnbuckles. The first hurdle was where to mount the splitter rods to the frame or bumper. Splitter rods that mount to the bumper plastic are poseur bullshit.

I found out that a 4” square U-bolt is a near perfect fit. You have to bend them out about 1/8”, and then they slip right around the front bumper. At first I bought 5/16 U-bolts, but then switched to 3/8”, it’s way stronger.

3/8” x 4” square U-bolts with coupler nuts on the bottom.

I placed the splitter rod supports 19.5” apart, so that they line up with a couple holes in the front grill. You’ll have to cut the webbing out to enlarge the hole. There are coupler nuts on the ends of the bottom of the U-bolt, which is where the splitter rods attach.

Use tin snips or dykes to cut the plastic webbing so that the coupler nuts can poke out.

I originally made two splitter rods, and then decided to make three. I don’t know that three is really necessary, but I tend to overbuild things.

Mocking up the splitter shape. Notice the two splitter rod supports coming out of the grill.

The splitter rods attach to the splitter using elevator bolts. Mark a hole with a small drill bit, recess the bottom facing using a Forstner bit, and then drill a hole large enough to install the elevator bolt from the bottom. This makes a nice flush fit, with lots of support from underneath.

A Forstner bit will make a nice hole so that the elevator bolt sits flush.

The elevator bolt attaches to a clevis on the top side. Make sure to match the thread pitch on both, as the elevator bolts are typically a coarse thread and the clevis joint is usually a fine pitch. You can find the coarse thread clevis from McMaster Carr and everything else from Lowe’s or whatever local hardware store you use (but avoid Home Depot for their shady business practices). Fender washers between the clevis and elevator bolt is a good finishing touch.

Clevis attaches to elevator bolt.

The splitter is adjustable for height via turnbuckles and in the lowest position sits about 2-3” lower than the front lip, and so I need to cover the gap with something. Most people use race plastic or garden edging. It doesn’t really matter what you use as long as it blocks the air from going between the top of the blade the bodywork.

The splitter is 69” wide, and for aesthetics, I made the airdam go around the bumper fascia on the sides of the car. There’s no performance gained from that, and a 67” splitter with an airdam only on the front section would have been a lot less work. I made 5-degree and flat splitters 67” wide and they worked great.

Mocking up the airdam in plywood, later this will be laminated with fiberglass.

This is a street car, and so I didn’t do a lot of the downforce-producing tricks I would have done on a track car. For example, other than the strakes under the splitter, I’m not doing anything to kick air sideways, or extract air from the wheel wells. There are no vents behind the fenders or on top of them.

The splitter rods have too much angle, and I’ve since changed the mounting points to be as wide as possible. Just the same, the splitter blade feels like a sidewalk when I stand on it.

If I was building another dual-duty splitter, I wouldn’t use the z-plate, it restricts the vertical height adjustment. Instead I’d bolt a piano hinge to the undertray. This would allow a full range of motion from stock height to resting on the floor. I’d make the splitter slightly thicker so I could use two splitter rods instead of three, and then it would be easier to adjust the height.

For a track car, I’d make a different splitter, wider, with some treatment on the ends to kick air up and sideways. And I’d make it longer, maybe 5-6”. It would be adjustable for height and I guess it could be used on the street, but would also need a lot more rear downforce to balance out.

But even as is, this is a good splitter. I tested this splitter in the A2 wind tunnel and it reduced drag while making good downforce. At 100 mph it made 165 lbs of downforce and reduced power consumption by 3.1 hp. This is good, but can be improved upon.

I’ve written in the past about aero balance, and how I like to add more rear downforce than front, so that the car can be tuned to oversteer in slow corners and push in the fastest corner, and be neutral for most other corners. But on a FWD car, that doesn’t actually mean you add twice as much rear downforce, you have to take into account the weight of the front and rear of the car. Most FWD cars have roughly 2/3 of the weight on the front tires, so adding say 220 lbs of front downforce adds 10% more front grip, but adding 220 lbs rear downforce would be 20% more rear grip.

I still need to tune the aero balance on the car, so I can’t say exactly how much rear aero is required to balance the front. But this is why wings are adjustable for angle, and why splitters should be adjustable for height and angle as well. And yet none of the manufactured splitters are adjustable for either height or angle, and why you should DIY your own.

Veloster AiM Solo DL and Smarty Cam Setup

I recently got an older AiM Smarty Cam, and it came with an AiM Solo DL and GPS-08 external antenna. There are a lot of AiM products and it’s confusing to know how to put them together, so I contacted Peter Krause who patiently walked me through what I’d need.

It’s really easy for the Veloster, or really any other car with OBD2. The 7-pin port on the Solo DL connects to the car’s OBD2 port. A 5-pin male to male cable goes between the Solo DL and the Smarty Cam’s EXT port. That’s it. Or rather, if I had any of the cables, then that would be it.

The camera’s 4-pin GPS port isn’t used in this configuration, and so I’ll be getting rid of the GPS-08 antenna, which will more than pay for the cables. These are widely available; I paid about $50 each.

In this configuration, the Smarty Cam gets power and GPS info for speed and lap timing, as well as the trigger to turn on and recharge from the Solo DL. The Solo DL in turn gets its power and extra channel information from the car’s OBD2. So essentially the car powers both devices, and you don’t need any other cables. Sweet.

I’ll also need to load the latest track maps into both devices. This means downloading the latest version of Race Studio 2 and uploading the track maps into the Solo DL. And then downloading the latest version of Race Studio 3 and uploading the track maps to the Smarty Cam. Weird, but OK.

With all that done, I should be able to get quite a lot of extra information, in addition to the GPS data I’m use to.

Extra channels I’ll get from the car’s OBD2.

I like my AiM Solo mounted on the windshield, as far left and low as I can put it. Most road courses go clockwise, and so the Solo is out of view for the majority of corners. I’m addicted to the delta timer, and this is a way to impose limits on screen time.

Tucked the wires into the gutter.

Running the wires was easy and oddly fulfilling. I pulled the rubber moulding away from the door jamb and tucked the wires into the slot below. The wires need to go in and out of this slot, so I used extant gaps in the interior panels for that. Going aft, I ran the wires back towards the seat belt anchor and popped them out under the driver’s seat and under both seat rails. The wires then go up to the camera.

I had a lot of ideas on how to mount the camera, and this is the one time Facebook read my mind and sent me the correct ad. There’s a product made specifically for cars called a Lapole, and it’s compatible with a lot of cameras, but doesn’t mention the Smarty Cam. I could probably adapt it to work, but at $100, I shouldn’t have to.

So I bought a heavy-duty adjustable spring-tension curtain rod for $20 and added a cam-lock mount with a 1/4-20 thread. This was one of those items I knew I had somewhere collecting dust, and it was going to take me 1 minute or 1 hour to find it. Thankfully just 1 minute.

Pole mount for the camera allows easy setup and height adjustment.

There’s a lot of tension on the spring-loaded pole, so I cut a piece of plywood on top to use as a clamping caul, so that I don’t ruin the headliner. I was less concerned with the floor and simply ran the pole down to the carpet.

The camera mount seems quite stable, and I’m chuffed it all came out so nicely. I’ll make some tethers next and find a better way to bring the wires up the pole, but good enough for a quick project. I haven’t taken any video yet, but I’ll update this post when I get it on track.

Wind Tunnel Testing

I was at the A2 wind tunnel on Monday, and as I expected, it was an incredible experience. At one point in the middle of the test I said “Geoff, is that doing anything?” To which he replied in frustration, “Hold on, I just started the test a second ago!” I was like an impatient kid… or maybe a drug addict, I had to have it NOW.

The tests take about 5 minutes to run. The fans operate at something like 640 hp, and spin up quickly, and all that air fiction inside the tunnel makes the garage area (where I was prepping the next parts) very toasty. Winter testing would be a more pleasant experience.

Back inside the control room, the results don’t populate in the spreadsheet right away. There are two sets of monitors, one for Geoff, one for the clients, and both have the data, video, and pictures for monitoring the action as it unfolds.

I was quite fortunate to have AJ Hartman accompany me to the test. He spun wrenches and analyzed data on the fly, and made suggestions on other tests to run. The biggest surprise of the test was one of his suggestions.

I started the test with all of the aero parts on the car, because removing parts is a lot easier than adding them. It went like this:

The full testing schedule, which we beat by 10 minutes.

There were some surprises, probably nothing more so than there were no unexpected delays. Driving down to the test, I fully expected the car to die, or parts to fly off in the tunnel, or anything else that would be catastrophic and absolutely normal in my life. However, we stayed ahead of schedule for the whole test, and did 26 runs in 3.25 hours. Finishing ahead of time saved me $125, so the planning and rushing around during the test was worth it.

Tests done and mistakes made

Before I went to the tunnel, I asked Geoff and AJ what were some common mistakes. One of the most common is taking time to analyze the data, which we didn’t do. And another was not bringing all the parts, or making all the adjustments during the test, and having to come back another time. Guilty.

For one, I should have tested more wing variables. I had all of the wings set to zero degrees, because the roofline goes down at about 10 degrees, and I was afraid if I added too much angle, that the wings would stall. But after looking at the results, I should have done more tests on wing height, setback distance, and angle. I also didn’t build all the parts I wanted to test, including barge boards, rounded B-pillars, front tire spats, air fences, and splitter diffusers.

In the previous post, I listed all of the things I was going to test, but I also got to throw in another test that was very, very important (thanks AJ). In all, I had many more wins than mistakes, and learned far more than I thought I would. I had some assumptions I was wrong about, and some I was right about, and an equal number of surprises that showed me just how fun this game really is.

Gotta love that Rain Prisk style spoiler.

Results

You’re probably wondering when and how I will release the results. I’ll likely host a webinar so that I can walk through the data, and then we can also do questions and answers. The latter would be a great way to find out what people want me to test next. Along with the webinar, I’ll release a data sheet explaining all of the results. It won’t be free or a cup of coffee, tho.

This test took a lot of preparation and parts building. It was a 22 hour drive round trip, plus a hotel, shitty road food, gas, wear and tear, etc. Some of the things I tested will absolutely make your car faster, and some of you are doing things that are making your car slower. Whatever this webinar and data sheet costs, it’ll be the best money you can spend on performance (with the exception of data coaching).

I think most people are busy racing right now and aren’t going to change their cars much, so I’ll do the webinar this winter, which gives people time to modify their cars for 2024. I will likely hit the wind tunnel one more time to fill in some of the gaps, and so waiting may also bring about some refinement of the data.

If you absolutely need to know the results before then, contact me and we can work out a fee for aero consultation. I’m not in this for the money, but I’m sure you understand that I’d like to break even on the cost of wind tunnel testing. And I don’t want you to share the data, because this shit is worth seconds per lap.

Wind Tunnel Preparations

On Monday I’m going to the A2 Wind Tunnel in North Carolina. This will be my first trip to a wind tunnel, and I hope to get many questions answered. Like most things in life, I’m certain I’ll come home with twice as many questions as answers, and I’ll be making regular visits thereafter.

I’m your biggest fan.

The tunnel is a 10-hour drive, and expensive, so I want to be well prepared for the test, with lots of parts that come on and off quickly. But for sure I’ll need a second set of hands as well.

I asked around online to see if anyone could come help me, and while I got a few tentative offers, nothing solid. Then I messaged AJ Hartman for advice on how to not fuck up, and he said he will meet me there and help with parts swapping and data analysis! No. Fucking. Way. I had to dick punch myself to see if I was dreaming. Ouch; this is for realz.

There are so many things I’d like to test, but at $600 per hour, I’m already looking at a $2400 bill! Every minute I stand around or waste time is $10, so I have to be efficient about collecting data and do all the analysis at home.

So what am I testing?

Three splitters

Because touring cars are front limited in downforce, front aero is the most important thing you can do for performance. The more downforce you can get in front, the more you can add in the rear. It’s easy to add more rear downforce using greater wing angle, a bigger wing, a Gurney flap, etc. But getting more front downforce requires a lot of work.

Splitters are the easiest way to make front downforce, and many people add a splitter beneath the factory lip, or build an air dam. Racing rules often limit the length of the splitter lip, as well as how far rearwards it can go (front axle being normal).

But how effective is a splitter over the OEM undertray? That’s one of the things that I wanted to test out, and so I built a garden-variety splitter. Like 90% of the splitters I’ve seen, it’s dead flat, with sharp edges and no optimization. Kinda like your splitter.

Some racing rules allow flat splitters with some variance to the angle. This is smart, because adjusting the splitter height usually results in some small change in the angle of attack, and so “flat” would no longer apply. But what if you started with a warped piece of wood and attached that level to the ground (or slightly upward)?

GLTC-legal splitter blade with 5-degree curve.

GLTC rules allow splitters +/- 5 degrees. SCCC Time Trials allows +3 degrees for and aft (which I’m taking to mean 6 degrees of curve, wink-wink). A bit of upwards slope in the rear should help diffuse some air, but how much will this improve performance. And what about rounding the front edge, chamfering the rear edge, how much does that help? Well I’m about to find out, because I built a splitter like that as well.

And then there’s my 3D splitter, it has 12 degrees of sweep upwards in the rear, strakes underneath, and other minor tricks.

My 3D splitter. I haven’t installed the pucks yet, just mocking up the position.

I’m not testing splitter length. I just have too many things to do and didn’t have time to make an adjustable length splitter. The splitters do not extend width-wise past the front fascia, and so I can’t test things like tire blockers, air curtains, end plates, and that kind of thing, either. I also don’t have fender vents or any proper sideways extraction from under the car, so none of the splitters are optimized for extraction.

However, all three of these splitters are the exact same dimensions, and so I’ll be able to test exactly what happens with flat, a mild curve, and an optimal curve.

Five wings and two spoilers

I just got through saying how much more important front aero is, and I’m testing twice as many rear aero options. I like wings, what can I say?

All the wings will be tested with and without a 1/2” Gurney flap. I also made sure all of them can use the same end plates, a rectangular street sign, as is my wont. I’ve brought some other end plates to test as well.

S1223 (586)

My Selig S1223 wing measures 53.3 x 11, or 586 square inches. This is probably the last wing I build based on an aviation airfoil. After finding Enrico Benzing’s wings and what the FSAE kids are doing with those and the MSHD airfoils, all my future wings will probably be car-specific designs.

I built this wing thinking it would be the primary wing on my Veloster. But data may prove otherwise.

Building my S1223 wing.

MSHD (495)

The MSHD airfoil looks a lot like a S1223 withe more camber. I built this wing using foam and fiberglass, it measures 63.5 x 7.8, or about 495 square inches. The 3D design is specifically for a Miata roofline, so there’s a center section that’s 6 degrees offset from the sides. That’s not ideal for the Veloster, but since this wing is wider than the others, it will benefit from twisting the ends down, even if the angle is isn’t exact for the Veloster.

MSHD 3D

I built this wing thinking it could be a sellable product, custom built to any roofline. But I have as much desire to do product support as I do to wash the dishes, and so like everything else I build, it’s for me or given away.

9 Lives Racing Big Wang (506)

9 Lives Racing has a great wing, it’s essentially Enrico Benzing’s Be 123-125 airfoil with a slight modification (thicker trailing edge to mount a Gurney flap). I expect it to be quite good, and it won’t surprise me if it’s best in the test. The one I’m bringing is 55”, and just over 500 square inches in area.

S1223 vs Be 123-125

I have lots of end plates for this wing, so I might test the vanilla rectangular plate vs the 9LR CFD vs one I designed. I don’t expect to see much difference, but I don’t mind being proven wrong.

Procar Innovations (484)

Procar Innovations has an aluminum wing that looks similar to a TCR wing, which is another Benzing wing, the Be 183-176. PCI shortened the chord and made the wing less aggressive, and in Benzing coordinates this is around 183-155 (18% thickness, 15 degrees of camber). It measures 55 x 8.8, or 484 square inches.

Thanks to Kevin Zhu and Jakob Boedenauer, I’ll be able to pick this one up down the street from the wind tunnel. They use this wing in GLTC, and so it’ll be really interesting to see how three similar sized wings stack up in the 500 square inch class.

PCI profile is a shorter and less aggressive TCR.

MIC 249 vs spoiler

This is a made in China wing that measures 53.3 x 4.6, or just under 250 square inches. If you race GLTC and want a wing in the “free” category, this is it. Justin Lee and I tested one vs a 9LR wing, and the small wing lost. But the story wasn’t over, because I didn’t test this size wing vs a spoiler of the same dimensions.

So I also made a 250 square inch spoiler, and I’ll finally be able to get the data on which is better in this size. It’ll also be interesting to see if a wing with half the area makes half the downforce.

OEM spoiler vs base

Another test I’ll run is the OEM spoiler vs the roof extension on the base model and Turbo R Spec. The OEM spoiler reportedly cancels lift, and measures out at about zero degrees across it. The R Spec roof kicks up a few degrees compared to the roofline but is still pointing downwards at around 5 degrees.

Diffuser

One of the things I’ve always wondered about is a diffuser without a flat bottom. I’ve seen videos, CFD from numerous manufactures, and countless track cars with a diffuser and no flat bottom.

So I made a diffuser just for this test. It installs into the hitch mount and is only wind-tunnel spec, meaning not really roadworthy. It’s as large as most rules allow, and has a few tricks that I’m not going to reveal just yet. If it works, maybe I’ll build a real one.

Figuring out how to mount it.

Hood vents

Veloster’s run hot, and so I got a spare hood with an extractor vent. I’m fairly certain this will help cooling, and I enlarged the vent further to increase the effect. I also built a cover for it so that I can A/B test not only the cooling properties, but the aerodynamic properties.

Hood vent with cover taped on.

I expect the hood vents will add a small amount of downforce and drag. After I test the temperature on track, I’ll do a full write up.

Canards

At the last minute (the morning after posting this article), I decided I needed to answer a question about canards. So I stumbled down to the barn at 4:30am and took a tracing I’d made and transferred that to an aluminum street sign.

I then cut tabs into the mounting side of the canard and alternately bent one up and one down. These would serve as temporary brackets so that I can tape them into place. This is wind-tunnel spec for sure, and if these work, I’ll need to make better ones that mount properly.

The canard design is pretty clever, in my opinion. On the top canard, I use a flat spot by the headlight to gain more surface area, increasing the high pressure side. On the bottom canard, I follow the lines of the air curtain vent, directing more air into the vent. I went for a fairly low angle of attack, hoping to avoid massive flow separations on the back side. We shall see….

Open windows

I’ve always wondered how open windows effects a car with and without aero, and so I’ll test the car with both open and closed windows with the full aero kit, and then again with no aero. I also brought rain guards to see if reducing the open window area will help.

Packing

To transport the parts I bought a 60” aluminum cargo carrier and a waterproof cargo bag, but I needn’t have. As I started loading all the large parts inside the hatch, I realized I could probably get everything inside. The people at the wind tunnel are going to laugh as I roll up like the Beverly Hillbillies, trunk packed to overflowing. Just one more reason to love the VN, so much junk in the trunk.

Understeer is Faster Than Oversteer

Most people enjoy the feeling of oversteer, it’s usually accompanied by a loud whoop and a “yeah,” “woooo,” “ha ha ha ha,” etc. It doesn’t matter if you’re on four wheels, two wheels, or no wheels, there is just something innately human that enjoys sliding sideways and yelling with glee.

Conversely, nobody likes the feeling of understeer, it often immediately evokes inward frustration rather than outward joy. Understeer is usually accompanied with words like “turn already,” “goddamnit,” “stop pushing,” “pig,” “fuck,” or more eloquently, “goddamnit, stop pushing and turn already you fucking pig!”

And yet, understeer is usually faster. Why?

  • Traction sensing is easier
  • You can brake later and accelerate earlier
  • Mistakes require fewer corrections
  • People suck at driving

Traction sensing

One reason understeer is faster for most drivers is that it’s easier to get to the limit of traction by pushing the front tires. Understeer is safe, and going over the limit doesn’t cause any drama. Conversely, exceeding the limits of rear traction can result in a spin.

You might even say that the reason most people find it easier to sense front traction is that most people are afraid of spinning. As much as I don’t want to admit it, I also fall into that camp.

My personal style of driving is to grip the steering wheel hard (probably too hard) and sense the feedback through the wheel. I don’t saw at the wheel, though, I’m very deliberate and economical with steering.

My style of driving requires a more geometric racing line, and returns a higher min speed. And while this may not be the fastest way to navigate a corner, I do so at the limit of traction. As Ross Bentley says, a person driving off the ideal line but on the limit of traction will be faster than a person driving the ideal line and driving under the limit.

Brakes and acceleration

A car that is unstable is easier to turn. Understeer is inherently more stable, which is exactly why it’s harder to turn. But this stability pays off in braking and acceleration.

An oversteering car can be difficult to control when threshold braking, and especially when trailbraking. It takes skill to keep the back from coming around. An understeering car is more stable, and allows later threshold braking and more aggressive trailbraking.

The same is true on acceleration; oversteer requires deft throttle modulation to keep from spinning, while understeer allows you to mash the gas as soon as the car is pointed correctly. In my experience, I get on the gas earlier with an oversteering car, but I get to full throttle earlier with an understeering car.

Mistake recovery

A good driver makes a lot of small mistakes and corrects them instantly. They are constantly losing and catching grip with skill and grace. A car that understeers is very easy to correct; if the car starts to lose traction, just wait until the car turns before adding more throttle. An oversteering car takes more skill to correct; sawing at the wheel and dancing on the pedals repeatedly until the car gets back into line.

An important factor here is the stability index of the car, which in layman’s terms is exactly what it sounds like, but in reality is so much math and calculations that it will make your head spin. Let’s not do math here and talk generalizations.

Mid-engine and rear-engine cars with a lot of weight on the rear tend to be very pointy, swapping ends if you are careless and lift the throttle. A car like this without modern traction control systems suffers no amateurs in the cockpit; you need skill to drive one quickly. Conversely, front engine cars tend to be much more forgiving. If you look around, how many people drift with mid- or rear-engine cars? Not many, because it’s much easier to control a car that doesn’t snap oversteer.

This isn’t just about mechanical stability and grip, but aerodynamic forces as well. Cars that have a lot of rear drag or lateral surface area (like a LeMans prototype shark fin) move the center of pressure rearwards. This in turn makes the car more stable at speed. The distance between the center of gravity and the center of pressure is called static margin, and cars with a greater static margin are more stable, and require fewer corrections to mistakes. They are also harder to turn, and so this is again an understeer vs oversteer situation, where more rear aero is easier to drive and typically faster.

People suck at driving

You can add all these factors together and conclude that understeer is faster simply because most people suck at driving. Driving a pointy car at the limit demands a lot of skill. Driving an understeering car is child’s play. That’s why virtually every car off the showroom floor comes with understeer from the factory.

Manufacturers know that people suck at driving. You’d go broke selling cars to people that requires the skill to regularly catch a spin. I’m an enthusiast and decent driver, but I’m no Max Verstappen, and I never will be (not in skill, nor in attitude; I would have sacrificed one win to let Perez take second in the Drivers Championship last year). I didn’t cut my teeth racing karts, or spend every waking moment being a douchebag racing cars.

Otherworldly drivers like Max can do things I’ll never be able to do, and driving an oversteering car faster than a understeering car is just not in my wheelhouse. I’m quite happy with my conservative, front-biased driving style. By using that style, and driving at the limit of front traction, I regularly beat the pants off people overdriving their cars under the limit.

Oversteer mythology

If understeer is faster for non-pro drivers, why do so many non-pro drivers believe that oversteer is faster?

  • If oversteer was faster, the 1000 hp drift missile at your track day would set FTD. But instead it’s a Miata with too much wing on scrub SM 7.5 tires.
  • If oversteer was faster, F1 cars would rotate through the majority of corners. But they don’t. You see more F1 cars push the front than the rear.
  • If oversteer was faster, people would put wider tires on the front than the rear. But they don’t. High powered cars run a staggered setup, or maybe square – but you won’t see a RWD car in a gorilla stance.
  • If oversteer was faster, you’d see cars with more front aero than rear. But most race cars are split about 1/3 front and 2/3 rear downforce.
  • If oversteer was faster, Spec Miatas would have more oversteer than a stock Miata. But SMs have a 63% front roll couple, compared to a stock Miata’s 59%.
  • If oversteer was faster… well, you get the idea. It ain’t.

If you think oversteer is faster than understeer, I want to see your data.

Driver 61

Driver 61 is a YouTube channel with great content. In one of his latest videos, he delves into understeer vs oversteer, and why Alonso loves understeer. He goes on to examine various drivers and what they prefer, and shows this list.

  • Oversteer drivers: Max Verstappen, Sebastian Vettel, Charles Leclerc, Michael Schumacher, Lando Norris, Ayrton Senna.
  • Understeer drivers: Lewis Hamilton, Fernando Alonso, Sergio Perez, Jenson Button, Nigel Mansel, Alain Prost.
Understeer vs oversteer at the F1 level.

It’s an illuminating video, and worth the watch. What’s interesting is that Driver 61 himself was originally an oversteer guy, and more recently has transition to an understeer guy. My twin brother Ian is the same, originally very rear happy, but transitioning more to understeer sadness.

Ian vs Mario

I wrote an article called Twin Studies, which is an in-depth analysis of my identical twin brother and I driving the same cars very differently. In that article we drive a NA and NB Miata, and a Veloster N, back to back.

Ian has an oversteer driving style, a la Verstappen and Schumacher. He holds the wheel lightly, thumbs on top, and pivots the car on entry. I have a more understeer style, like Alonso and Hamilton. I grip the wheel tighter, and sense traction through the front wheels.

Both styles are fast, but I know the track better, and so I was faster on this day. But not by much, and he might have eventually beat me. But he did transition more and more to my style of driving throughout the day ….

Notice how we grip the wheel.

Gran Turismo Test

In this article I’ve thrown a lot of theory around, so it’s time to get the gloves on and actually do some (virtual) driving. You should do this as well, it’s very illuminating data.

In Gran Turismo (or any other game where you can easily change front and rear grip), try out this experiment: get a Miata or similar RWD car with near 50/50 weight balance and mismatch the tires.

I used a bone stock ND Miata and put Sport Hard (SH) tires on the front and Sport Soft (SS) tires on the rear. Set up like this, the car understeered quite a bit. I ran ten laps at Tsukuba, then swapped the tires so that the car would now oversteer and did another 10 laps. In both cases, the car has the same amount of grip.

I started with the understeer setup and then switched to the oversteer. This gave the oversteer setup a bit of an advantage, because it’s been a while since I raced GT7 and I would have to hit my marks right away on the understeering car. I did OK, with a best lap of 1:09.695. What’s surprising is that my outlap, which isn’t shown in the lap summary, was a 1:10.3. Meaning that the understeering car was easy to get up to speed on immediately.

Understeer laps SH/SS.

Next I swapped the tires and tried the oversteer setup. Whoah! Big difference. I almost spun twice on my outlap and barely managed a 1:13. Unlike the understeer setup, I needed to learn how to drive this. Eventually I figured it out and got down to a best lap of 1:11.028. It felt like quite an accomplishment to string together that many corners and catch the slides each time.

Oversteer laps SS/SH.

Then I put Sports Hard (SH) tires front and rear, just to see what would happen. This is using the worst tire on both ends, and isn’t really part of the oversteer-understeer experiment. But you can see that a balanced car is the fastest. Even with tires that have the least grip I did a 1:09.347.

Balanced traction (SH/SH).
SetupBest LapOpt LapAvg Lap
Understeer (SH/SS)1:09.6951:09.5991:10.012
Oversteer (SS/SH)1:11.0281:10.5741:11.644
Neutral (SH/SH)1:09.3471:09.3251:09.950
Lap times in Gran Turismo at Tsukuba.

But to get back to the two ends of the spectrum, the understeer setup went 1.3 seconds faster than the oversteer setup, and was 1.6 seconds faster on average. In both cases, the car had the same amount of grip, and so you can see that understeer is a lot faster. At least for this driver.

I also included the optimal lap time for each, and you can see that the understeering car’s best lap was about 1/10th of a second off the optimal lap. On the other hand, the oversteering car’s optimal lap was over half a second off. This shows how sloppy my best lap was, and how difficult it is to put together a clean lap in an oversteering car.

Driving impressions

The way to drive an understeering car fast is to make it oversteer on corner entry. In the tight hairpins, turns 1, 4, and 8, I found myself diving towards the apex on the brakes, releasing slowly, and sharpening my steering through the whole corner. I didn’t always brake traction on the rear and rotate the car, but I kept the weight on the nose for as long as I could. I did something similar in the 90-degree T5, but using lift-throttle oversteer to help turn the car, then got right back on the gas again.

Conversely, through T9 I used understeer to get to full throttle early. I ran it in tight until the front set, and then stood on the throttle to the exit, purposely pushing the front tires the whole way.

Tsukuba rocks.

I found that to drive the oversteering car quickly, I had to adopt a more “momentum” style of driving: lighter and longer braking, optimize mid-corner speed, and get on the gas early using maintenance throttle. Unlike the understeering car, which I could mash the accelerator as soon as the car was turned, on the oversteering car, feathering the gas was important.

With less grip on the rear, I needed to shift weight to balance traction, and so T5 was on throttle (lightly) the whole time. I also tried holding a taller gear, which helped keep the rear from stepping out, but I eventually figured out how to gradually get on the gas in the correct gear. I did a lot less trailbraking because the back would come around, so I rookied my way into straight-line braking and releasing the brakes quicker.

The other major difference in driving the two different tire setups was the number of steering corrections required. In the understeering car, if I went in too hot or misjudged my turn in, it was a simple matter of waiting for the car to turn before adding throttle. There was very little drama, if maybe a little cursing (“turn you pig,” kinda stuff).

On the other hand, the oversteering car was a fucking handful! I made more steering corrections in two corners than I did over an entire lap in the understeering car. It was a lot of work, but it was also more fun.

Finally, driving the balanced car was the most fun of all, and it was the fastest as well. I used some strategies from both styles of driving, and was finally able to drift all four wheels. For example, in T1 I trailbraked heavily, and in T5 I used LTO to turn the car, both understeering tactics. But I also found myself getting on the gas earlier and feathering the throttle out of most turns. The final turn was completely different: a four-wheel drift through the entire corner. You can really only do that with balanced traction.

Wet track

Next I made it rain in Japan and tried the same builds on a wet Tsukuba. This time I only did 5 laps though. No more shitty screen shots of my TV, just the data this time:

SetupBest LapOpt LapAvg Lap
Understeer (SH/SS)1:26.1841:25.9071:26.784
Oversteer (SS/SH)1:27.4521:27.0721:28.317
Neutral (SH/SH)1:28.0211:27.1101:28.705
Wet times in Gran Turismo at Tsukuba.

The delta between understeer and oversteer grew a little in the rain. I put down one good lap on the oversteer setup, but the the optimal lap was two seconds faster on the understeer setup, and so it had way more potential in it.

What’s interesting is that the SH/SH combo, which was the fastest in the dry, became the slowest in the wet! So when the track is wet, you’re better off with more traction at either end than you are with balanced traction and less grip.

Conclusion

If your car has criminal understeer, you want to fix that for sure, because you’ll go faster on a dry track with a balanced setup. To do that, check out Emil’s video on the subject:

But don’t make the mistake of going too far in the opposite direction and making a car that oversteers, because that’s even worse than understeer. The ideal setup is balanced traction, and with that, you’ll go fastest on a dry track, even with tires that have less grip. But if the track is wet, or there’s mixed conditions, you’d be smart to dial in some understeer.

Real-world testing?

My brother and I have been talking about doing this Gran Turismo tire test in the real world at Pineview. It’s easy to get an empty track session, and there are so many slow corners that we’ll spend the whole time breaking the tires loose. I just need to bring two sets of different tires and make this happen.

Unfortunately both of my Miatas are out of commission right now, but if I get one up and running this summer, I’ll fill this space with the Gran Turismo exercise done IRL. I might also be able to borrow a Miata and try this, and I’m planning to meet Emil Dogaru (from the video above) at Summit Point later this year and maybe do this test with him.

Subscribe to get updates or watch this space.

How Much is Aero Worth in Lap Time?

Stock street car vs stock street car with aero… how much is aero worth in a lap time?

Aerodynamic downforce adds load relative to speed. The faster you go, the more downforce you get. But downforce is often accompanied by drag, and drag increases greatly at speed. The result is that aerodynamic downforce often gives you a faster lap time, but a lower top speed. In the end, it’s safe to say you’ll go faster by ignoring drag and going after as much downforce as possible.

But how much faster you go depends on the track. On a straight drag strip, you’d actually go slower. On a flat, circular track, you’d go a shit ton faster. Most tracks are a combination of straights and curves, and how much aero helps varies greatly on the layout.

To find out how much aerodynamic downforce is worth, I ran some simulations in OptimumLap. For the stock street car build I used Cd 0.39, Cl-0.1. For the aero version, I used Cd 0.43, Cl 1.1. This represents a lot of downforce, and something that is probably not achievable by the average person, but allows you to average the two extremes for most cars that land in between. These are reasonable values for drag and lift, and I’m just spitballing here anyway. So how much of an advantage is worth aero at different tracks?

TrackAero
Willow Springs105.4%
Mosport104.7%
Lime Rock104.6%
Thunderbolt104.4%
Watkins Glen104.1%
Palmer103.7%
Summit Main103.6%
Thunderhill 3 mile103.5%
Road Atlanta103.5%
Club Motorsports103.5%
Waterford103.3%
Mid-Ohio103.3%
Thunderhill 2-mile103.2%
NYST102.9%
Gingerman102.9%
VIR102.8%
Thompson102.7%
Canaan102.6%
Laguna Seca102.4%
PV extension102.3%
SCCA Nats 2010101.9%
PV original101.7%
Aero advantage at different tracks, as a percentage of lap time.

There are some surprises here, notably VIR. I thought VIR would be an aero track, but it’s close to the bottom of the list. This is partially the result of two long straights where drag plays a role, but also some tighter corners where there isn’t much downforce.

I’m also surprised by Lime Rock and Thunderbolt. I don’t think of them as aero tracks, but they are. I don’t have a track map for Nelson Ledges, but it would be close to the top, and probably above Watkins Glen.

If I average all the tracks out, aero is about 3.3% faster. But this includes the autocross track from SCCA Solo Nationals in 2010, and Pineview Run’s long and short courses. These are not normal race tracks, and if we remove them, 3.5% is the mean, the median, and the mode.

I’ve often heard people say “Aero is worth 3 seconds per lap,” and that’s actually a really good rule of thumb. If you are doing a 1:30 lap time on a race track with a good mix of corners and straights, 3.5% faster comes out to exactly 3 seconds. But you can see that it really does depend on the track layout: how many fast corners, and the length of the straights.

Note: I can only run simulations on tracks I have in OptimumLap. If you want me to include your favorite track in some future article, sends me your 10-hz GPS data. It can be difficult to get an accurate map at full speed, so if you can drive on the racing line at half speed, it will result in the most accurate track map.

Grade-A Miata Splitter

If I was to grade the average splitter I see on the average track car, I’d give it a D+. I know that grades are supposed to average out to a C, but the average person sucks at aero. I see better splitters on Miatas than other cars, and those generally fall in the C+ range.

Splitters on a bell curve.
  • Grade F: Flimsy splitters or front lips, usually bought on Amazon or eBay, but some reputable aero companies also produce shit. These look like splitters, but that’s where the similarity ends.
  • Grade D: A misunderstanding of how splitters work results in splitters that are optimized for the top surface, not the bottom. They are are often too high or too low, and universally have sharp leading edges and are flat. Most have splitters wider than the front fascia, but do nothing with the exposed ends. Some might have a spill board on the outer edge, which is at least something, but that does nothing for the underside.
  • Grade C: A splitter gains downforce through suction, which is achieved primarily through proximity to the ground and using diffusers and/or curvature to accelerate the air underneath. A splitter without height adjustment is like a wing without angle adjustment. A splitter without any diffusion is as useless as a flat wing.
  • Grade B: With great suction comes great responsibility. Because the air under the splitter is low pressure, everything around it is higher pressure and wants to get in there. You need to extract air using hood vents and fender vents, and kick air upwards and outwards wherever possible.
  • Grade A: At this point the splitter is making a lot of downforce, but there are still minor problems that occur around the wheels. Air hitting the rotating tires compresses and squirts out under the splitter, and air intrudes through the wheel spokes as well. Mitigating losses around the wheels and tires is the last frontier.

Grade A

Let me show you what a solid Grade-A splitter looks like. It’s not surprising that it’s on a Miata, because we do aero better. We have to; our cars suck. It’s also not surprising my teammate Alyssa Merrill made this. We bounce ideas back and forth, and while I think I’m pretty clever, she’s got a lot of great ideas of her own.

First, you have to use the right material. Alumalite is an automatic grade C, not because of the material properties, but every single person using Alumalite leaves a sharp leading edge. Despite the fact that Alumalite curves nicely, pretty much all of them are flat, as well.

Alyssa chose to use my favorite splitter material, Meranti BS6566 plywood. It’s very light (32 lbs/cu-ft), stiff, easy to work with, boil tested for delamination, and x-rayed for voids. It’s expensive, but you get what you pay for. She’s doubled the thickness of the lip to about an inch and done a good job of rounding the underside of the leading edge, so that air stays attached along the bottom surface.

Doubled lip stiffens the splitter and provides more thickness for rounding the leading edge.

The location of the radiator opening makes a difference to how the pressure side of the splitter functions, and has an effect on drag and cooling. I’ve seen a lot of radiator openings just barely off the splitter. When you put a hole there (for radiator or brake ducts), you lose the high pressure air bubble on top of the splitter, and with it, some of the downforce you’re trying to make. You might be thinking that a lower opening is better for cooling, but with the radiator opening down low, the air has to take a hard upward turn inside your radiator duct. Air can’t change directions at more than 12 degrees, and because the duct is much steeper than that, air separates from the surface of the duct causing drag and losing cooling efficiency.

Alyssa made the radiator opening as high as is practical while retaining the center bumper support. The higher opening holds a larger/taller high-pressure air bubble on top of the splitter, making more downforce. In addition, this provides a straighter route to the radiator, increasing cooling efficiency and decreasing drag.

Mocking up the radiator opening. You can’t get it any higher while retaining the center support.

All the air that goes through the radiator has to go someplace, and the worst place for that is under the car. The best place to send that air is upwards, because it creates downforce. Some people will use louvered hood vents, while others will use just a front wicker and a gaping hole behind. Louvers smooth the air over the hood, and result in less downstream losses on the wing. But since most cars are front-limited with respect to downforce, a gaping hole is a better solution for a track-only car. For a street car, louvers look better for sure.

Having a splitter without any height adjustment is akin to a rear wing without any angle adjustment. You see that kind of junk on OEM body kits, and you can do better. With a proper wing, tuning the high-speed handling of your car is as simple as changing wing angle.

It’s like that with splitters as well. Most of the downforce comes via interaction with the ground, so setting the height is critical. I’ve seen a lot of splitters that adjust for height initially, but then once you mount the airdam or fascia, the height is fixed. This is a C grade. At least there was some height adjustment at first, and that’s an acceptable situation if you can later modify it.

People getting a B grade with a fixed height splitter do so because they understand aero maps and have set their splitter height for maximum downforce, and thereafter do all of their adjustments via wing angle. But having both ends adjustable for downforce is obviously even better.

A-grade splitters are adjustable after the fact. Alyssa used turnbuckles to support the splitter, which are sturdy and make height adjustment a simple twist of the wrist. The turnbuckles are behind the airdam, which makes height adjustment more difficult, but it also completely hides them, for less drag. This is some trick shit.

Easy height adjustment with a twist.

What’s even more trick is that the turnbuckles fasten with pins, and so removing the splitter entirely is super easy. Just yank four pins and the splitter drops off the front.

Pins hold the splitter support rods for quick removal.

Another area to address is the width of the splitter, and what to do with the ends. Under most racing/TT rules, splitters can be the width of the car or the front tires. In most cases, this results in some unused material on the outside edge of the splitter.

You get a D for doing nothing with the exposed end. A flat splitter with a flat exposed end is just additional drag and an invitation to catch on something. You get a C for putting a spill board on the outside, because while this can reduce drag, there are so many better uses of that real estate. Higher grades are achieved by putting a vertical dam on the outside edge (front tire spat if you will), which builds local pressure on top of the blade, creating more downforce. Also, air spilling off that will direct air sideways, extracting air beneath the splitter, making more downforce.

Alyssa chose to do something similar, but pulled the bottom edge of the airdam outwards to meet the end of the splitter. This won’t make quite as much local pressure on top, but should be better at sideways extraction and have less drag. Hard to say which is better, both work.

Airdam meets splitter flush and kicks air sideways.

Let me address another huge mistake: flat splitters. Most people understand wings, and and flat splitters are like flat wings; meaningless. You need some curvature in the rear of the splitter to diffuse the air. When air expands behind a restriction, it accelerates the air in front of it, lowering the pressure. This suction is the purpose of a splitter.

Time attack cars often curve the entire rear of splitter blade upwards, essentially making a splitter diffuser the full width of the car. Miatas have historically used the rear subframe as mounting points for the back of the splitter, and the consequence of that is that Miata splitters are flat. To get suction, Miatas need to use splitter diffusers.

Splitter diffusers operate on the same principle as rear diffusers; they expand air in the tunnel. The diffuser itself doesn’t create the downforce, but it helps air expand and creates downforce in front of it.

Alyssa and I are designing splitter diffusers and will make them for sale sometime this summer. Here’s your first sneak peak.

Big splitter diffusers and vortex strakes.

These splitter diffusers have one large tunnel that diffuses air inboard of the wheels. This is an area of loss to begin with, and also an easy place to extract air from. Most splitters diffusers have only the one main tunnel.

But you’ll notice our splitter diffuser has additional area outside the main diffuser, with strakes. The purpose of this area is to mitigate tire squirt. As a tire rolls forward, it compresses the high-velocity air underneath it, squirting air out the sides. Some of this air goes under the splitter, which decreases the suction and downforce. By adding a diffuser in this area, it slows the air down, hitting the tires with less velocity.

The strakes spin a vortex off the trailing edge. Because vortexes take energy to create, the air hitting the tire has less energy, which reduces the amount of tire squirt. The strakes are also angled just-so, to achieve the maximum amount of extraction from under the splitter and send it outboard, protecting the main tunnel of the splitter diffuser.

Recall that most of the air is dumped inside the wheel well. Air here is extracted via vents on top of the fender, and behind the wheel. By extracting air upwards, you create an opposing force downwards. And by sending air sideways, you mitigate losses from air intruding underneath. Fender vents are important to make the most out of splitter diffusers.

A+ splitter

There’s an old saying I think attributed to fighter aircraft: 90% of the cost is the last 10% of performance. The same applies to car aerodynamics. While this splitter is a solid A, to make this into an A+ requires a lot of labor and cost, for little return.

First, I’d cut out the center bumper support completely, it isn’t necessary for chassis rigidity, and I can fashion a custom bumper after ducting the radiator. Removing that center support allows a slightly higher radiator intake, with the benefits I already discussed. I’d put a 100mm radius on the edge of the radiator duct, and reduce the opening size slightly.

I’d also tilt the radiator forward to reduce the frontal area, and duct the radiator exit straight upwards through an extractor vent to create more downforce. You might call this more engine bay management than splitter improvement, but it’s all related to creating more front downforce, and goes hand-in-hand with designing the splitter and ducting.

I’d also make the splitter slightly wider. Alyssa’s car is for HPDEs and is unbound by racing rules, so an extra couple inches on the end isn’t a problem. With that extra space I’d place place a simple piece of angle aluminum. This end-wicker, if you will, holds pressure on top of the blade and locates a higher stagnation point behind. This pressure differential creates more downforce, and it’ll still kick air sideways for extraction.

With a clean sheet, I’d also add curvature to the entire undertray. I’d laminate two pieces of 6mm plywood together, rather than using a single piece of 12mm. This would allow the rear edge to sweep upwards, creating more suction under the middle of the splitter blade.

The splitter I’m building for my Veloster has a full-width diffuser built in. The strakes show you how much angle there is. (That hole is a hinged door for oil filter access.)

Alyssa’s car doesn’t have a flat bottom, so it’s not a huge problem to diffuse some air into the center of the car. There will be some additional downstream drag due to local flow separations around the suspension bits, exhaust, transmission etc, but this is just a little bit of extra drag on things that were already creating drag to begin with.

I’d also put some height differential between the center and sides of the splitter. Remember early last year when all the F1 cars were porpoising? That was a cyclic gain and loss of downforce via ground effect, and it’s the natural consequence of trying to make as much downforce as possible, losing that downforce, and watching the car rebound on its springs. Once the car is back at a taller ride height, it again gains more downforce, repeating the cycle.

Many cars mitigate that effect by having a higher center tunnel, which gives two different heights of the splitter. This way if the lower part of the splitter goes under 1.5″ height, you don’t suddenly lose all of the downforce. The higher center portion also feeds the underside aero, which isn’t a factor on Alyssa’s car, which has neither a center tunnel nor a flat bottom.

So on her car I’d make the sides of the splitter slightly higher, rather than the middle. This will have the same effect of balancing ground effect losses, and will also protect the splitter blade, because the sides will ground out before the middle when cornering.

Finally, I might address some of the aerodynamic losses that come through the wheel spokes. By covering the bottom half of the wheel with caketin covers and spinning a vortex outboard, I’d reduce losses and redirect air down and out, with a minor gain in splitter suction.

But like I started with, modifying her splitter to go from A to A+ is a 90% effort for 10% gain situation. Addressing other parts of the car to the 90% threshold is time better spent.

Veloster N Tow Hitch

I’ve had a tow hitch on just about every car I’ve owned, even my Mini and Miata. I’ve never towed anything with my Miata, but I have a cargo carrier I use for taking an extra set of tires to the race track.

The tow hitch also makes a convenient jacking point for the rear of the car, and I thought I might one day use it as the base for a quick-release diffuser.

So naturally I ordered a tow hitch for my Veloster. I got the Curt model from eTrailer, and in my stupidity, didn’t realize it was for the non-N versions of the car. FML.

Completely missing the obvious.

The tow hitch sat on the shelf for a couple months while I pondered whether to return it or modify it. I saw a post on the Veloster N forum, where someone modified the Curt hitch to fit, and so I thought I might try to do that.

Yesterday was Father’s Day, and I had the day to myself to mess around, so I went after it. The first thing I did was remove the faux rear diffuser. I thought this would make access a lot easier, and it did, but it wasn’t the easiest thing to remove. Then I dropped the exhaust off the three rubber connectors, and test fit the hitch.

Fitting the tow hitch is easy by using a floor jack to raise it in position, then attaching the four supplied bolts. There was some body putty on my frame, which I had to scrape off before the ends would go into place.

Bolted up as intended, the hitch sits quite low. When hitches are this low, they can ground out going up a driveway, and the height is generally too low most trailers with tongue jacks, and even some bike racks. More significantly, the hitch is also directly in the way of the muffler.

Tow hitch mounts quite low. Also, muffler is directly in the way.

I had a few different ideas on how to modify the hitch, including making a new one using the existing side plates. But after measuring some more, I reasoned it might actually fit if the hitch went above the exhaust.

I cut 3.5” out of the side mounting plates and tack welded it together, and then test fitted it. So close! The muffler just barely made contact with the hitch.

I cut off the tack welds with an angle grinder and moved the entire hitch portion half an inch rearward. Then I test fit it again and found it fit quite nicely. But I had mis-aligned the plates a couple degrees and the bolt holes were not lined up perfectly.

Moving the assembly rearward 1/2” gives the muffler plenty of room.

I could have widened the mounting holes, but instead cut the tack welds off one side, re-angled the end plate, and tacked it together again. Third time is the charm, right? Right. This time it fit like a glove, and so I removed it one last time, welded it all up, and spray painted the grinds and welds.

This sounds like a lot of work, and it was. Cutting and welding the mounting plates is a 20-30 minute job, but the trial and error part took hours. But probably the most time consuming part is removing the diffuser, which mounts with a bunch of annoying plastic tabs.

Fits perfectly, barely visible, and no fake diffuser.
My original plan was to copy what this guy did, but note how much lower his tow hitch sits. I like mine better.

It would have been pretty easy to cut a square hole so that the trailer hitch protrudes through the bodywork. But I decided not to put the faux diffuser back on. I don’t like fake aero to begin with, and I actually think it looks way better this way. (Please don’t ask me what a cut bumper is worth for drag reduction!)

I’m not sure I’ll tow anything with the VN (the manual says not to), but now I can use my cargo carrier for race tires. I also got a hitch mounted bike rack.

Side note, the Harbor Freight hitch-mounted two-bike rack is a very well thought out design and a bargain at double the price. If you get a short hitch extender, you won’t need to pull the pin and swing the rack down; it’ll clear the hatch lid easily, so you can get to things in the trunk.