Testing Wings on a FWD Hatchback, Part Duh

In a previous post I put various wings and spoilers on my Veloster N and tested them at Pineview Run. What I found was that a ducktail spoiler or single wing was about .7 seconds faster than the OEM N spoiler/wing. And then I tried a dual element wing, which was another .6 seconds faster.

Pineview is a small, slow track, and there are only a couple corners where aero matters, and so 1.3 seconds is a significant difference. I opined that on a longer track with faster corner speeds, the lap time delta might double.

I got a chance to put my money where my mouth is at private open track day at NYST. The track closed for the season a couple weeks prior, but somehow Brad at S2K Takeover got his group a bonus round, and they invited me along. It was cold and damp at the start of the day, and this affected things slightly, but I got in a lot of consistent runs as well.

Rear aero options

For this event, I didn’t have much front aero on my Veloster N, just a hood vent and an aluminum undertray. Those are mostly for cooling, but they might provide around 60 lbs of front downforce at 100 mph. I have splitters and canards aplenty, and can get five times the downforce with those, but I wanted to test the exact same car I was using at Pineview last time.

Lots of rear aero options, and nothing on the front. Tires are 235/40R18 V730.

Well, not exactly the same, because I didn’t bring the ducktail spoiler. At Pineview, the single wing was about the same performance, and so I left the ducktail at home. This would allow me to make faster setup changes, as I could keep the same roof extension on for every configuration.

If you are a regular reader, you know I’m a shit disturber; I like to challenge the status quo, and disprove common misconceptions using data. That’s another reason there’s no front aero on the car. Adding rear aero alone on a FWD car throws the aerodynamic balance out the window, and is the opposite of what most aerodynamic pundits suggest.

The rule of thumb is to match your aero balance to the chassis balance, so that you don’t change the balance of grip as the car changes speeds. And so if your car has a 50/50 weight distribution, then you add the same amount of downforce front and rear. Or in the case of this FWD hatchback, if you have 67% of the weight on the front, then you should add twice as much downforce on the front as on the rear. But I purposefully didn’t do that; I only added downforce to the ass end.

I tested seven rear aero options:

  1. No aero – The base model Veloster didn’t come with a wing or spoiler, just a roofline extension. I built my wing mounts on top of this, and so the no-wing setup has two vertical wing supports. This might provide some stability in yaw, but they wouldn’t add downforce or affect the lap times much.
  2. Single wing, 0 degrees – This is my DIY S1223 wing, which I recently modified with glassed-in endplates. This is also the lower wing for all of the dual element wing tests.
  3. Dual wing 0/0 – This setting adds an upper wing element at zero degrees. This represents a dual wing at the lowest drag setting.
  4. Dual wing 0/26, standard gap – I then set the upper wing to 26 degrees. This is a fairly conservative angle of attack for a dual element wing.
  5. Dual wing 0/26, small gap – I kept the angle the same, but moved the upper wing down (closer to the main wing) and forward, so there was more overlap between the wings. This is the only wing setting where I used this gap and overlap.
  6. Dual wing 0/40 – I put the gap and overlap into the original position, and then raked the upper wing to 40 degrees, which is typically the maximum angle you can use with a dual element. At this AOA I’m flirting with flow separation, but what can I say, I’m a flirt.
  7. Dual wing 0/40 Gurney – I added a 1/4” Gurney flap. At high angles of attack, a Gurney flap can often help keep air attached. This setting should have the highest downforce, but also the most drag.

Let’s see how these compared in lap times, from slowest to fastest.

No wing 1:41.546

I tested the wingless car on the last run of the day. The track was in perfect condition by this time, now completely dry and warmed by the sun. I was also driving at my best, with enough laps under my belt that I wasn’t losing time anywhere for silly mistakes or a lack of reference points. And yet I set my slowest lap time.

The problem was mostly that I’d gotten used to rear aero, and without it, the car felt sketchy. On my best lap, the rear end got scary loose while braking on the front straight. And then I almost shit my pants braking into T5, as the car skidded in a way I hadn’t experienced before. I intentionally drive a tenth under the limit at this track, and I honestly thought I was about to put it in the grass.

That nervousness braking into downhill corners may be partially down to the Hyundai’s dynamic brake bias, which senses wheel speeds on each corner and then loads more and more front bias as the rears sense lock. This can put up to 93% of the bias on the front tires, making the rear end rather irrelevant. Without rear aero, that balance shifts earlier.

So let’s move on from braking zones to corners, and in the slower ones, the non-aero car handled the best and was the most fun to drive. Rather than forcing the car into rotation early in the corner, I could just lift a little and get a mid-corner pivot.

From start/finish to T5, the cars were very evenly matched, but from the downhill braking zone in T5 to T11, the car was 1.5 seconds faster with a single wing than without. Sans wing, I had less confidence in turns 8 through 11. From T12 to the end of the lap, the cars were again very evenly matched.

Red is single wing, blue is no wing. They are pretty evenly matched in the slow corners, but the non-aero car loses ground in the high speed sections.

If you look at the speed trace, you’ll see that right around 52-54 mph is where the difference is; go faster than that, and you want a wing, go slower, and you don’t. Ergo, using rear aero alone on an autocross course could be useless, but on a race track, you definitely want it.

Double wing 0/0 1:40.370

Most people wouldn’t set their dual wing to zero degrees top and bottom, it doesn’t take advantage of the convergent gap, which allows more secondary wing angle. Where you see this setting is in Formula 1, when the upper wing goes into DRS mode.

And that’s exactly why I wanted to test this setting. Next year I plan to build a DRS upper wing, and I wanted to see what the speed advantage was on the front straight. So here’s how that shakes out.

The DRS 0/0 double wing had an average top speed of 107.4 mph, while the 0/26 setting had an average of 106.8 mph, and the 0/40 had an average top speed of 106.4 mph. So DRS was worth about 1 mph from the highest to lowest drag settings. This doesn’t take into account that the higher downforce wings would have a higher min speed through T18, so let’s call DRS a 2 mph advantage on this track.

DRS 0/0 in blue, high downforce 0/40 in red. You can see the top speed advantage of the low-drag setting, but this is offset by being able to brake later with more downforce.

Surprisingly, that’s not worth a lot in a lap time, as the reduction in drag isn’t noticeable until about 88 mph, which happens about half way up the front straight on the 3rd to 4th gear shift. From there until the braking zone is where DRS makes a difference. Still, DRS sounds like a fun project, and on a track like Watkins Glen or VIR, the drag reduction would be more worthwhile.

Single wing 1:40.081

The single wing is the bottom wing for all the dual wing setups. It’s my DIY S1223 with a 1/2” Gurney flap. In the wind tunnel, it was nearly the same downforce as a 55” 9 Lives Racing wing (185.4 lbs) and 55” PCI wing (182.5 lbs).

With the wing on, the car was much more planted in the braking zones and in the fast esses. The downside is that is the wing took away some of the fun in the low and medium speed corners. For the gain in lap time, and especially the braking stability, I’ll take that trade.

If I look at the theoretical lap times, there’s a full 2 seconds between the single wing and no wing. And this is without changing wing angle at all. If I had added more wing angle, the car would have turned an even faster lap time.

But let’s get back to the real data, and that was that the single wing at zero degrees was 1.5 seconds faster than no wing. This is just over double the delta I saw at Pineview, and so I guess I was right about that prediction. And with that, I’ll make another prediction, which is that this wing would be worth 3 seconds at Watkins Glen.

Double wing 0/40 Gurney flap 1:39.970

You may recall that the lower wing has a Gurney flap on it already, and for this run I put a 1/4″ Gurney flap on the upper wing as well. The upper wing measures 4.7″ chord, and so the wicker is about 5% of the chord, which is a typical size.

This configuration drew the short straw, because the track was cold and damp when I tested it. Top speed was down a hair from the other 0/40 test runs, but not as much as I thought it would be.

I’d like to re-test this one at Pineview Run, as the extra downforce might have some benefit in slower speed corners. But given that the 0/26 setting was faster, I don’t think there’s a reason to use double Gurney flaps and a 40 degree angle on this car, unless I add front aero.

Double wing 0/40 1:39.447 and 1:39.435

I did several laps with the Gurney flap on and then quickly pitted, ripped it off (it was duct taped on, just like I would in a wind tunnel), and went right back out on track again. Although the track was still damp, the conditions wouldn’t have changed much in those 60 seconds, and so I feel the comparative data here is really good between with and without the Gurney flap on the upper wing. The data shows that there’s about a half second between them, and no Gurney on the upper wing was faster .

On the second to last run of the day, just before testing the single wing, I retested the 0/40 dual wing, because I didn’t feel I gave it a fair shake on a partially damp track. The best lap was only .012 seconds faster, and so I think there wasn’t that much time deficit in the damp track after all.

Double wing 0/26 small gap 1:39.230

I wanted to see what would happen if I changed the size of the gap between the wings, and the amount the top wing overlaps the bottom wing. It would be better to run a sweep of offsets in a wind tunnel, but I figured what the heck, I’ll make one radical change and maybe I’ll notice a clear signal in the deltas. I did not.

The smaller gap had a slightly faster top speed on the front and back straight, but the differences were so minor I can’t attribute it to drag reduction. But the minimum corner speeds were all slightly less than with the larger gap, and maybe this is a lower drag, lower downforce arrangement after all. I can’t say for sure, and with lap times this close, kinda don’t need to retest this one.

Subjectively, I can’t say I felt huge difference between any of the 0/26 settings and 0/40 settings. They all made the car a little more stable, and required a little more effort to turn the car. But if you changed wing angle or Gurney on me without knowing, and sent me out on track, I wouldn’t know which I was using.

Double wing 0/26 1:39.104

The fastest laps were set with the top wing at 26 degrees with the standard upper wing gap. These laps are shown here in blue vs the 0/40 runs in red.

A – You can see the 26-degree angle has less drag and a higher top speed than the 40-degree.

B – The only place the 40-degree angle has a clear advantage is in the carousel before wheelie hill. More downforce means a higher minimum speed all the way around.

C – For whatever reason, the lower wing angle carried a higher speed through the esses.

Other than those areas, there wasn’t a lot to choose between them. Given that, there’s enough evidence to say that somewhere around 26 degrees is the best setting. Certainly the 40 degree angle was slower, as was zero degrees.

It’s funny, that when I originally built this wing I set the upper wing to 30 degrees and made no provision for adjustment. I was simply testing a proof of concept at that time, but damnit that might actually have been the best setting.

Conclusions

Here are all the fastest laps and theoretical laps for each configuration.

AeroBest lapTheoreticalFront MPHConditions
No wing1:41.5461:41.192108.3Dry
Dual 0/0 DRS1:40.3701:39.903107.6Dry-ish
Single wing 01:40.0811:39.217107.3Dry
Dual 0/40 Gurney1:39.9701:39.693107.0Damp
Dual 0/401:39.4471:39.061106.8Damp
Dual 0/40 retest1:39.4351:38.785107.2Dry
Dual 0/26 small gap1:39.2301:38.651107.7Dry
Dual 0/261:39.1041:38.506107.6Dry-ish

In the previous article, I forecasted that the single wing’s .7 second advantage and the dual wing’s 1.3 second advantage at Pineview might be worth double at a longer track, and it was almost exactly that. Like Pineview, NYST had only has a few corners where aero matters, and on a track with more fast sweepers, the advantage might double again

So I would also guess that the single wing’s 1.5 second advantage at NYST might be 3 seconds at Watkins Glen. However, I wouldn’t extrapolate this and say that the dual element wing would go 5 seconds faster at Watkins Glen, because the double wing is pretty draggy.

A single wing is more efficient, and a longer wing span might give similar downforce as the double wing at 0/26, while also having less drag. A single wing is also a lot easier to optimize, with just the angle of attack, height, and setback distance to monkey with. The dual wing has twice as many variables, and hitting the sweet spot may be down to luck. I’ve started building a larger MSHD, and I’ll test that next year, along with a new DRS wing.

Speaking of DRS, it seems like I’d want to have three settings:

  1. Low speed – In slow corners, the car doesn’t benefit from rear aero, and it’s more fun to drive without it. I’d activate DRS at 50 mph and under.
  2. Medium speed – For corners above 50 mph, I’d put the wing into full downforce mode.
  3. DRS – On any significant straight, I’d go back to the low-drag setting.

Another discovery from this test is that I’ve found the tipping point where adding rear aero stops making the car go faster. This will help me figure out how much rear downforce I need when I put my splitter and canards back on. Those items are worth about 300 lbs of front downforce at 100 mph, so in order to achieve the same balance I found in this test, I’ll need to add at least that much more downforce in the back. Here’s why.

My car weighs 3200 lbs with me in it, and because I’ve removed some weight from the rear, the weight balance is about 67/33. So that’s 2144 lbs on the front tires and 1056 on the rear. The typical aero rule of thumb is that if I add 300 lbs of aerodynamic downforce, then I should split that 200 front and 100 rear. This retains the same chassis balance and mechanical grip that the engineers designed.

However, the fastest configuration I tested was with 60 lbs of downforce on the front (the hood vents and undertray) and probably 240 lbs on the rear. This adds up to 2204 lbs on the front and 1296 lbs on the rear, which works out to a 63/37 balance. Mathematically, I’ve moved the grip 4% rearwards at speed, using aerodynamic downforce. When I add my splitter and canards, I’ll want to be in the same range.

Now of course none of this make logical sense. When you put rear downforce on a FWD car, it takes away from the front tires, which is a problem because they are doing all of the steering and accelerating. But logic be damned, the reality is that I went 2.5 seconds faster with way too much rear aero bias.

If I did this same experiment on a RWD car, the results would likely be even more dramatic, because the rear wheels are responsible for acceleration and have more weight on them for braking. This supports the case for having heavily rear biased aero on a RWD car as well.

When you load a car with too much rear aero, it understeers in fast corners, but also makes for a safer and more stable car that requires fewer corrections when you lose control. The downside is the car will be boring to drive and harder to turn. But that’s what the brakes are for.

If you don’t care about lap times and want a car that is fun to drive, set your aero balance however you want. But if you care about lap times, ignore the rule of thumb and see what happens when you keep adding more and more rear downforce.

One day I’ll have enough information to write an in-depth article on aerodynamic balance, but until then, chew on this nugget: if you like the way your car handles, you don’t have enough rear downforce.

Readers’ Rides: CJ’s 3D-Printed Miata Perfection

CJ Oldham began autocrossing in 2012 with a V6 Camaro. Two years later he bought a 1993 Miata, with the intention of running the popular ES class. However, the one-wheel peel was no good for dodging cones, and this lead him to installing a 1.8 BP4W motor (VICS not VVT) and drivetrain.

An intermediate stage of the car with 1999 drivetrain and mild aero.

While the 1.8 was an improvement, CJ wanted more power. He looked at Kmiatas, but had seen some people have issues with that swap, and in the end, taking an inline four out and replacing with another just had no interest for him.

CJ’s dad is also a Miata guy, and had an MSM with typical mods. But as it goes with dads and sons, CJ didn’t go the same route, and he chose a Rotrex supercharger. This would fit with his goal of keeping things simple, by using as many Miata parts as possible.

Which is not to say the build was easy. Apparently Trackdog Racing had a new machining vendor at the time, and this caused the engine to have an appetite for belts. But once the belt alignment was sorted out, things have gone swimmingly. Check out the dyno graph, with 235 hp and 180 torque at the wheels.

This is the kind of linear power that makes a car easy to drive off corners, and a demon on the straights. Yes please.

You can see from the dyno chart that the Rotrex supercharger builds power linearly from down low. Looking at that torque curve, which peaks at redline, I have to wonder how a BP05 (1994-97) would do in comparison, possibly not much different.

The gradual buildup of power is kinder to the driveline, and as the revs rise, the boost builds, and you have turbo power at the top end. As good as modern turbos are, they still rely on exhaust gasses to spool up, whereas a supercharger gets going immediately. Theoretically, the SC should have better throttle response and modulation low in the rev range.

How important is that? Speaking from personal experience, there was that one time at band camp (Pineview Run) when my normally aspirated 1.6 Miata beat a K24 Miata and took its lunch money. Stefan, the owner of the K24 (of Napp Motorsports) turned faster lap times in my normally aspirated 1.6 BP than he did in his 2.4 liter K. Hell, we both did. If you don’t believe me, I do a deep dive on the data in that article, and what it comes down to is we were both sooner to full throttle, and that was more important than top end power later on. Less is sometimes more.

But even if gradual power is easier to drive, and easier on the clutch, transmission, and ring gear, there’s no way you’re going to get a NA6 driveline to survive a Rotrex. Like any sensible person, CJ had already replaced the 6″ ring gear with a later 7″ ring and pinion. He also added a Torsen, which was really the prime motivator for the whole project. To this he added a Supermiata organic clutch and lightweight flywheel.

The final drive has a 3.9:1 ratio, which gives a theoretical top speed of 150 mph at 7000 rpm. Personally, I might opt for the 4.1 because that’s still good for 143 mph, and since nobody wants a 4.1, they are a lot easier to find and replace. The 3.9 is going to buzz less on the highway, though.

CJ is not one to scrimp on anything, and so he has Xidas in 800/500 spring rates. Some people might say those springs are on the lighter side for a car with aero, but I heartily approve of a softer car.

Front brakes were upgraded to Wilwood BX11, but since modifying the car for NASA TT4, he’s supersized to the BroFab Bigger Brake Kit with 1.25” AFCO rotors. The rear brakes are NB Sport rotors with NA6 calipers. Wheels have been similarly upsized from 15×9 FM Kogekis shod with 225/45 R15 V730s to big boy 15×10 Dekagrams with 245 Toyo RR’s. This is a proper Miata.

Done right, this is what a track Miata looks like. Pic by RogoPhotos.

CJ hasn’t gone off the deep end adding lightness, and in fact has all of the sound deadening and carpet still in the car. As such, the supercharger whine is quite subdued and sounds more like a soft jet engine than the whirling and whining of gears. The car weighs in at 2500 lbs with driver, and that calculates to around 10.6 lbs/hp. At the speeds this car is capable of, you’d better have some aero, so of course it does.

Aero

CJ Oldham designs and manufactures most of his parts. He went to school for nuclear engineering, but has always had an interest in the mechanical/aerospace side. And it shows. He starts by scanning the car with Revopoint products, and then designs most of the parts in Fusion 360. This allows him to rapidly produce 3D printed parts with great accuracy.

64 x 11 MSHD with tapered ends. It won’t surprise me if this is 700.5 square inches.

For example, there’s his wing. After hearing about about the MSHD airfoil, I added it to my article on Car Wing Comparisons and planned to make my own shortly after. Damnit if CJ didn’t beat me to it! My construction methods take slightly longer, while he was able to quickly print a wing in ASA. He chose a 64×11 size, and when you factor in the slight taper at the ends, you’d bet it fits exactly within the GLTC maximum size. That level of detail makes that you question how many rulebooks he’s reading.

Indeed, he also has 12″ side skirts, which are the maximum size allowed in the Max category for SCCA Time Trials racing. This is a person who’s level of detail extends in all directions, including a very lawyer-like reading of many rulebooks!

Side skirts are 12” total, to SCCA TT Max 3 specs.

Of all the masterstrokes on this perfect Miata, the NB-esque nose on his NA Miata is what does it for me. Big plastic airdams are the lazy man’s way to improved front end performance, and to most people, they look like Tupperware. But CJ shows not only his ability to design function, but a pleasing form. Take a look.

In the image above, I especially like the pic that shows the red NA nose underneath the new one. You can see how much more coverage CJ’s nose has by comparison. In the pics below, you can see that the Racebred splitter, front tire spats, and brake duct holes were clearly not afterthoughts, and integrated nicely.

A peak behind the curtain shows a lot of thought went into cooling the engine and brakes.

After mocking everything up, CJ did a great job finishing the work, which results in a near OE finish. Bravo my man, brav-fucking-o. It’s not just the nose that is 3D printed, but the hood and fender vents, as well.

From scan, to plan, to painted, it’s top-notch work.

CJ and his dad have done all the work themselves. Other than going to a shop for dyno tuning and alignments, it’s all DIY. I just love that spirit, and the execution is near flawless. Damn dude, you just totally raised the bar.

You don’t see many Miatas in TT4; they just aren’t fast enough. But this one is. Pic by RogoPhotos.

DIY Dual Element for S1223

When I built my DIY S1223 wing, I chose a wing span of 53.15” and a chord of 11”. The chord was chosen just so I could say “this one goes to eleven,” but the reason I chose such a short wingspan was so that I could later make it into a dual-element wing. You see, you can buy a 135cm (53.15”) wing on Amazon or eBay for $60 or less, and I had that in mind from the beginning.

The other advantage of a short wing is not bumping into it. I have a decent sized “race barn”, but the garage door isn’t very wide and you’d be surprised how often a wing is just a pain in the ass. Or head.

The short wingspan and large chord combine for a low aspect ratio, and that’s not a recipe for performance. High aspect ratio wings are generally better because they suffer less from the detrimental effects of wing-tip vortices. Just the same, I had good reasons to build it this size, and so let’s get onto the dual wing aspect.

Dual wing end plates

To mount the upper wing I made new larger end plates and suspended the upper wing between them. In the past I always made end plates out of street signs, because I can get them for $1 per pound at my metal recycler. But for this project I decided to use marine plywood, which is considerably stronger at the same weight, and the additional thickness should allow me to reduce drag. Say what?

You might think a thicker end plate is more drag, but because I’ve shaped them as an airfoil, it should be less. That is, the leading edge is rounded and the trailing edge tapered to a sharp edge.

Rounding the leading edge it’s important, because it keeps air attached. For example, when the car is sliding through a turn, the car is in yaw, and airflow hits the end plate an angle. On an aluminum end plate, you might get flow separation on that sharp edge. However on a thicker end plate with a rounded nose, airflow should stay attached for longer.

The leading edge of the end plate is well rounded, and should help air stay attached longer when the car is in yaw.

I also tapered the trailing edge of the end plate on the inside. This, combined with the rounded leading edge, forms a curve like an airfoil. This should accelerate air under the wing, which drops the pressure further and creates more suction.

The trailing edge of the end plate is tapered to reduce drag and promote more suction inside the wing. Note that the bottom wing has a Gurney flap, and the gap is large because of that.

For initial testing, I set the upper wing at a fixed 30 degrees. I honestly didn’t know if this was going to work or not; I suspected that the extra downforce could make things worse, and I was sure there’d be more drag. So I wasn’t going to put effort into making the upper wing adjustable for gap, overlap, and angle, until I’d tested it.

Now if you’ve been reading my other articles, you know that it’s important to set the gap and overlap correctly, especially since the bottom wing has a Gurney flap on it. Putting a wicker on the bottom wing can increase downforce and L/D ratio, but the gap can be finicky. To avoid that I eyeballed a large gap and set a conservative angle of attack.

The main pieces of the wing assembly include the wing mounts, which are glassed into the roof extension.

When all of the parts were completed, I weighed the lot: The main wing weighs 6.6 lbs including the bottom mounts, end plates, and Gurney flap; The upper aluminum wing is 4.6 lbs; The roof extension with wing mounts weighs 7.2 lbs. When I put it all together, that’s 18.4 lbs. Total cost was maybe $150.

For comparison, a 55” 9 Lives Racing wing with The Deuce kit, plus universal hatchback wing mounts would cost $1800 and weigh north of 30 lbs. And so I’ve saved a lot of money and weight. But I also did a shit ton of labor, and I can tell you right away it’s cheaper to buy one than to make one.

Note that the OEM spoiler/wing on the Veloster N weighs a bit over 11 lbs. When you consider my double wing is only 7 lbs more than that, it’s pretty damn light.

Testing

I tested the dual wing at Pineview Run, with the long track extension. This isn’t a fast track, and there are really only a couple turns where aero could potentially help out, and one straight where drag could come into play. I also tested other rear aero options, including the OEM wing, a single wing, and a ducktail spoiler.

You can read the results of that test if you have the password to the locked articles. If you don’t, you can get the password to it and all the other articles by buying me a coffee. Sorry about that, but this wing took a lot of effort to build, plus I had to get back to back data, analyze it, etc. All of it is a lot of time and expense, and I’m not going to give that away for free.

Version 2

After initial testing I decided to improve the wing further so that the upper wing can adjust for angle and gap height. Similarly to how I did it on the Wing Logic dual element, I made inner end plates that allow the upper wing to adjust X-Y-Z coordinates for gap height, overlap, and angle of attack.

I also decided to glue the wing directly to the end plates. I did this for two reasons: 1) To take any bit of flex out of the system. Since the upper wing is supported only at the bookends, I wanted those to be ultra strong. 2) To avoid intersection drag from where the end plate boundary layer interacts with the wing’s boundary layer. This can cause flow detachment on the inside corner, and so I rounded and then fiberglassed this joint.

Epoxy and silica microspheres smooth the area between the end plate and wing. The joint is then fiberglassed and faired in.

As a result of the inner end plates and glassing, the wingspan got a little wider, and so now it’s 54” even. This is still a rather short wing, and I’m certain longer would be better.

So I’m already thinking about version 3, which will be a longer dual wing with manually activated DRS system. I’ll use a different upper element as well, probably with a 5.6” chord. But that’s a winter project, and I have a few more track events to close out this season and get some final testing data (gap, overlap, angle) for this dual wing. With any luck, you’ll read about that in a couple weeks. Onward!

Testing Spoilers and Wings on a FWD Hatchback

A lot of people say that putting a spoiler or wing on a FWD car is stupid. Downforce shifts the weight balance rearward, and that takes away grip from the front, where you need it for acceleration and turning. There is some logic to this thinking.

Tire grip is roughly equivalent to the amount of weight on the tires, and when you add downforce on one end of the car, it changes the balance of grip. For example, let’s take a RWD car that weighs 3000 lbs and has a 50/50 weight balance. If I add 125 lbs of rear downforce at 80 mph, now there’s 1500 lbs on the front tires and 1625 lbs on the rear. At speed, that’s 108% more grip on the rear, and the balance of traction is now 48/52, biased towards the rear.

The result of that shift in traction should result in better longitudinal Gs, meaning better acceleration and braking. However, lateral Gs may suffer slightly, and the car would be more prone to understeering in the middle of the corner.

Now let’s take a FWD car that also weighs 3000 lbs and has a 66.7/33.3 weight balance. That means it has 2000 lbs on the front axle, and 1000 lbs on the rear. Adding the same 125 lbs of rear downforce makes 1125 lbs on the rear, which results in about 112% rear grip at speed. So you can see that adding rear downforce on a FWD car changes the balance of grip quite a lot.

Just like RWD, longitudinal grip should increase when braking in a FWD car, by utilizing the rear tires more effectively. However, the opposite is true when accelerating, and I’d expect to see lower long-G at speed as the weight shifts away from the drive wheels. It’s likely that the same scenario plays out in a corner, with too much weight shifted rearwards; since most FWD cars push already, adding understeer likely makes the situation worse.

Theoretically and mathematically, adding rear downforce on a FWD car, without offsetting that with about twice as much front downforce, sounds like a recipe for going slower. Right?

Fuck math

Let’s throw all of those calculations out the window and see what actually happens when you put rear downforce on a FWD car. For this practical application I’m using my Hyundai Veloster N, and driving it at a fairly low-speed race track, Pineview Run.

I tested four rear aero options:

  • N wing – The N model came with a large chunk of plastic that is someone’s stylized idea of what a wing should look like. It doesn’t really have an airfoil shape, but let’s call it a wing since air goes underneath it, as well as over the top. In the wind tunnel it made 27.3 lbs of rear downforce and 3.5 lbs of front downforce at 100 mph.
  • Ducktail – I tested a DIY ducktail spoiler in the wind tunnel, and it made over 140 lbs of downforce, but also a ton of drag. I felt it was too tall, and cut it lower. I don’t have wind tunnel data for the shorter version, but I’ll throw out a guess and say it makes 100 lbs of rear downforce and a couple pounds on the front.
  • Single-element wing – This is a DIY 54″x11″ S1223 wing with a small Gurney flap. I’ve tested it in the A2 wind tunnel and it made 113 lbs of rear downforce, but unlike the spoilers, it lost a little front downforce through leverage. The wing is located further rearwards and doesn’t aggregate high pressure on the roof, so the rear downforce gains are offset by front downforce losses; this is normal for all wings.
  • Dual-element wing – The above wing, but with a 4.7″ chord wing set at 30 degrees above the main wing. I didn’t test this in the wind tunnel, and I don’t have a good guess on downforce or drag, but it’s more of both.

N wing vs Ducktail

Take a look at the following speed trace, which shows the OEM wing vs the DIY ducktail spoiler. I started the session using the ducktail and after setting a decent lap, I quickly pitted, removed the ducktail, and replaced it with the N wing. This took about a minute, and I got right back out again and set a few more laps. The lap with the ducktail is blue, and the red lines are the N wing.

A – The first significant difference is a pair of left hand turns. You can see the blue line has a higher minimum speed in both of them, and results in a slightly faster top speed on the next straight.

B – These are two fast right handers, and again you can see there’s a significant difference in the minimum corner speed. On the following straight, the top speed ends up being the same, but on a longer straight, it’s likely the ducktail would slow down from drag. At this point in the lap, the ducktail has about a .7 second advantage, but over the rest of the lap where the corners are slower, there’s no difference.

Veloster N wing / spoiler.

Subjectively, I could tell the difference between the two rear aero devices. With the N wing, the car suddenly felt more lively, and the rear end moved around. This translated to more fun, but a slower lap time.

I have three different roof extensions for A/B testing. This allows me to switch aero quickly, and get back on track in less than a minute. The ducktail spoiler was used as the baseline for all other runs.

Ducktail vs single wing

Next I tried the ducktail vs the single wing, and they set nearly the same lap times. In the following speed trace, the ducktail is red, and the single wing is blue.

A – The long left-hand sweeper is pretty much the only place where the wing has an advantage over the ducktail, keeping a higher speed throughout.

B – The spoiler makes it easier to back up the corner, and I’m at full throttle earlier than when I use the wing.

C – Again, I back up the corner slightly better with the spoiler. It might be that the additional drag is helping me slow the car and get it turned earlier, but that’s just conjecture.

Single wing in action. Notice the tall end plates which are used to mount the upper wing of the dual element setup.

Subjectively, I couldn’t tell the difference between ducktail and wing. The wing was ultimately about .1 seconds faster, but I didn’t set enough laps to make that statistically accurate, and I’d call it a wash.

Ducktail vs double wing

Again I used the ducktail spoiler as the baseline aero, comparing the double wing to it. Since the single wing and ducktail were quite similar in performance, you could also say this is a single wing vs double wing test.

For this one I’m showing three laps from each, and I’ve also included lateral Gs, because there’s some additional interesting data points here. The ducktail is again red, and the double wing is in blue.

A – This is the long left where aero makes a difference, and you can see the blue lines in the upper graph are lower, indicating more lateral Gs. In the speed trace, you can see the difference is a couple mph.

B – What’s interesting here is that the lateral Gs at this spot are the same, but the vMin is higher for the blue line. Perhaps this means I have increased confidence in this corner, despite the same Gs?

C – The higher vMin in the previous corner allows me to consistently get to a higher speed.

D – The back straight is the only section where the ducktail is faster, and it’s entirely due to having less drag. You can clearly see the advantage in top speed.

E – Here the dual-element wing allows me to brake a little later, and that also results in a little time gained.

Double wing is double faster.

Subjectively, I can’t say I felt a huge difference between the spoiler and double wing, except that the double wing makes a small whistling sound at times. And on the back straight, I swore I could feel the drag from the double wing, but that could also be my imagination.

Conclusion

It’s pretty obvious from the lap times that adding rear aero makes this driver faster in this car. The Veloster has more rotation built in than the average FWD car (though maybe not as much as an Elantra N), and so it can benefit from additional rear grip at speed. It may also be that my particular driving style benefits from more rear grip. I didn’t do this experiment with another driver, so I don’t know if driving style is an important variable.

Caveats aside, the data shows that the double wing was about .6 seconds faster than the single wing or the ducktail spoiler. And both of those were about .7 seconds faster than the OEM wing. All said, I went 1.3 seconds faster using rear downforce alone, with no splitter or canards (although I do have hood vents, and I suppose that should count for something).

What’s surprising is that rear downforce made a quantifiable difference on a low speed track where aero only matters in a few corners. On a longer track with sustained high speed corners (Club Motorsports, Nelson Ledges, Palmer, etc.), I could see this being a three second advantage.

Another surprising thing I learned in this test is that I can make a minor change to the rear aero, and you can see it clearly in the 10hz GPS data. I know the track well and I’m a decent driver, but I make mistakes and I don’t have pro-level car control or consistency. So it doesn’t compute that there should be such an obvious signal in the data.

But I think what I’m seeing here is that I probably drive the car to the same level of instability. When the car is more settled, it allows me to release the brakes sooner and/or open the throttle earlier. And that flattens out mistakes I make from corner to corner.

So while I may not be able to drive the same line or make the same inputs exactly the same lap after lap, I end up driving consistently by maintaining a certain level of instability that I’m comfortable with. And that’s why you’re seeing strong signals in the data for what are relatively minor aero changes at low speed.

I would imagine that many other competent (but not professional) drivers do the same thing, driving to a certain level of comfortable instability. And because of that, I think using a 10hz GPS device to get long-G, lat-G, and a speed trace is acceptable data gathering for aerodynamic experiments.

I guess the final question is, why does adding rear aero alone reduce lap times? Mathematically, I’ve ruined the aerodynamic balance of the car by adding a lot of rear downforce and none in front. Engineers should be storming my house with pitchforks and torches, rooting out the madman who Frankensteined their masterpiece…. but for fuck’s sake, the car is actually faster. Either I need to do a bunch of math to calculate why that’s happening, or build an even bigger wing and fuggin send it. Yep.

Wing Logic Dual Element

In the previous article, I mounted a Wing Logic wing to Steve Leo’s WRX. He’s been pretty happy with it, but I’ve been wondering about adding more rear downforce. An excess of rear downforce can make a car boring to drive, but it also improves braking, high-speed stability, and requires fewer corrections when you lose control. So while more rear downforce might ruin the aerodynamic balance, if the driver goes 2 seconds faster, let’s call that a better car.

If you want more downforce from a Wing Logic wing, you can increase the size of the Gurney flap by duct-taping down a piece of angle aluminum butted up against the built-in 1/4” Gurney flap. And with the larger wicker, you can add a little more wing angle. But you’ll soon hit a point of diminishing returns, and shortly after that, the wing will stall out. I haven’t run a full sweep on this wing, but I’ll guesstimate that a Gurney flap 1″ tall (very draggy) and an angle of attack around 11-12 degrees is the limit.

If you still need more downforce, the easiest way to do that is add a second element above the main wing, set somewhere between 25-35 degrees angle of attack (in relation to the main wing). Unlike the single wing, the double wing won’t stall because of the slot between the wings; Air shoots through the gap at great speed and this keeps air attached to the underside of the upper wing. Thus you can run more angle on the upper wing, which effectively increases both the chord and camber of the entire wing, without flow separation.

If you have a 9 Lives Racing wing, they can sell you a dual element wing for around $440 (with shipping). The kit includes the upper wing, plus adjustment brackets that go inside the standard end plate, plus little brackets that go in the Gurney flap slot. It’s a clever arrangement that’s easy to install and remove. I tested the double wing in a wind tunnel, and came away really impressed with how well it worked.

If you have a Wing Logic wing and you want a dual element, you’re shit out of luck. There isn’t a similar kit available, and I have yet to see anyone cobble something together. I wonder if the reason for that is because some people believe (incorrectly) that you can’t put a dual-element wing on top of a wing that has a Gurney flap? There was a recent discussion of this on the Professional Awesome Facebook group, and it seemed like most of the people said you should cut off the Gurney flap, or a dual wing won’t work with a Gurney flap on the lower wing, or that Gurney flaps only work on the top wing. That’s horseshit.

You can absolutely put a Gurney flap on the lower wing. Two research papers (James C Moss , and later F.M. Catalano and G. L. Brand) concluded that adding a Gurney flap to the main (bottom) element of a dual-element wing added downforce and improved L/D ratio. By fiddling with the Gurney flap height, overlap, and gap, they increased lift by 12% and increased L/D ratio by 40%.

But before you go adding a Gurney flap to your double wing, you should know that the authors only got those results after tons of experimentation. The height of the Gurney flap, the distance (gap) between the wings, and the overlap between the wings all need to be set correctly to get the most out of it. Knowing all of this, if you’re going to put an upper element on a Wing Logic wing (or any wing with a Gurney flap), you’ll need to be able to adjust the upper wing’s X-Y-Z coordinates for angle, gap, and overlap.

If this is all too much work for you, go and buy a 9 Lives Racing Big Wang and add The Deuce double element kit. It’s already set up with the right overlap and gap, and is simple to adjust for angle. The performance is excellent, and you will not be disappointed. Tell Johnny I said hi.

But if you’re a DIY-or-die kind of person (ahem, guilty), or you have more time than money, then maybe putting together your own dual wing how you want to spend a day. If that’s the case, read on and I’ll walk you through how I made a dual element for a Wing Logic.

Assembling the upper wing

I make wings rather than buy them, mostly so that I can experiment with different shaped airfoils and construction methods. My S1223 is a torsion box, and my MSHD is a foam core with fiberglass. But neither of those construction methods works great for a wing with a much smaller chord and less thickness. So rather than build one from scratch, I bought a couple cheap extruded aluminum wings on Amazon for $35 each. You can sometimes find them cheaper, and my friend Bill Fischer of Garage Heroes in Training once bought one of these wings and got a box of 10 for the same price.

Cheap extruded wing from Amazon, eBay, etc.

I’m not exactly sure what the airfoil is, but it looks a bit like a Wortmann FX 72-MS-150A. With a cL of 1.8, this is decent, but not what I’d call an ultra-high lift wing. According to my Car Wing Comparisons article, the airfoil outperforms the NASCAR used for in their Car of Tomorrow for a hot second.

Airfoil Tools is a great place to research wings.

These cheap extruded aluminum wings are strong and light. They have two internal semi-circular spars that run the length of the wing, and provide a lot of stiffness. These supports are also tapped with M8 threads and do double duty fastening the end plates. While I might wish for a different shaped airfoil, the entire design is lightweight, sturdy, and inexpensive.

The wing has a 4.7” chord, which is larger than the upper element 9 Lives Racing uses. A rule of thumb is that the upper element should be about 30-40% the chord of the total wing (combined chord of main and second element), and this second element comes in at 32% of the combined 14.7”, and that’s right in the ballpark.

Wing profile and center support.

The longest of these cheapo wings I’ve found is 135cm (53.3”), and so if you want a bigger wing than that, you’re going to have to figure out a way to join them together. Welding is the obvious solution, but I didn’t want to rely on skin strength alone, I wanted to add an internal support as well.

M8 stud is threaded into both sides.

I cut threads into one of the wing holes and installed a M8 stud, bottoming it out on the threads. Then I tapped the same hole on the other wing. I sandwiched a little bracket between them, which will be used to hold up the center of the wing, and then twisted them upon each other, essentially threading the two wings together.

Both halves threaded together.

I took the wing to a local fabrication shop and they charged me their hourly minimum of $80 to weld it up. So that’s $150 for the upper wing, all in. I’m sure the welding could be done cheaper, especially if I was doing several wings at the same time.

Welded all the way around, and pivoting on the center support.

Double wing end plates

To mount the upper wing to the lower, I’d need to make new larger end plates that hold the ends of the upper wing. The top wing also needs to be able to adjust for angle, gap, and overlap, and because it fits inside the end plate, it’s kind of an end plate within an end plate situation. I made the inner plates from 9mm plywood because I needed to countersink the 8mm hardware into the ends. If I used 12 gauge aluminum, the bolt heads would stick up proud and keep the wing from changing angle.

Maximum angle for a second element is typically around 40 degrees, measured from the bottom element. But at this angle, the upper wing risks flow separation. A safer bet is to set the upper wing to 35 degrees, which should provide nearly the same downforce as the maximum angle of attack. I traced all this out on the end plate (a No Parking street sign, per my usual $1-per-pound source at the metal recycler).

I always lay out the chord line parallel to the upper edge of the end plate, this makes it easy to set the angle of the wing. I’m also mocking up the position of the upper wing.

I first made the maximum downforce 35-degree setting, and to this I added a low-drag setting of 25 degrees. I don’t see needing any more adjustment than that, because I can always rake the entire wing to adjust between the high- and low-downforce settings. If I want less downforce, I’ll just remove the upper wing and run it as a single. From there I can tune wing angle and Gurney flap height as I would any other single element wing.

Upper wing pivots inside of end plate. You can see the forward hole, which increases overlap and gap. The gaps are larger than you’d have normally, because of the Gurney flap.

The completed double wing weighs 22.8 lbs total, and so the upper wing added only 6.2 lbs, including all of the things required to mount it. That’s pretty light, and it feels quite sturdy. Eventually I’ll lighten the main wing by milling out slots and wrapping it with carbon fiber. But more on that DIY project when I’ve liberated the wing from Steve.

Completed wing.

Data?

This section is supposed to be filled with A/B testing data, including vital details about the ideal gap height for a dual-element wing that has a 1/4” Gurney flap on the bottom wing…. but instead it’s filled with a pissy rant.

Steve and I had a full test day planned, which involved him setting a few laps and then coming into the hot pits, where I could quickly change the main and upper wing angle, gap height, and swap between single vs dual wing. But despite an entire day at Watkins Glen, we got shit all of nothing. The problem is the same as the first time I did aero testing… Watkins Glen.

The weather is always variable, and the first session was wet and made data irrelevant. In the second session, a McLaren (620R?) dumped it’s coolant and oil on the first lap. This sent four cars into the T11 wall, and the cleanup crew onto the track for a lengthy stint. In the third session, again on the first flying lap, a Corvette stacked itself in Turn 2, requiring a full session of cleanup. And in the fourth and final run of the day, a BMW M2CS decided to get some new baby-blue racing stripes in T10. In the end, I don’t think the Advanced/Instructors run group got more than 15 minutes of track time the whole day.

Now this is the same run group I would have been in if I chose to drive that day. The two people I was with (Steve and Gregg) were the first two cars through the oil. Steve was going slowly because the McLaren directly in front was misting oil on his windshield. Gregg went through at speed and saved it like a hero. But he has a ton of experience at WGI and has proven many times over that he can save a spin.

Gregg saves it and avoids the wall. The next four cars don’t.

Well, if I was out there, I would have certainly been passing both of them in the session, which would have made me the first car through the oil. Dodged a bullet right there, I did! (I’m kidding about passing them; I drive like a grandma on this track.)

And this is why I seldom drive Watkins Glen, even for free. There are so many other tracks that have runoff, sand traps, and slower speeds, and are much safer as a result. Where I find enjoyment is pushing the car to the limit, and I’m not going to do that here, it just doesn’t make sense, financial or otherwise. My understanding is that some track day insurance companies will no longer cover cars at Watkins Glen, and I can’t blame them for that.

But I also understand that many of you like the combination of high speed and steel walls; you feel it gives you focus or commitment or whatever. Good for you. But the reason i have no data or wing gap information is because someone else also felt that way, and lost their focus or commitment or whatever.

Mounting a Wing Logic wing on a Subaru WRX STi

Wing Logic makes a satisfactory wing at a great price. It doesn’t come set up for any particular car, and so you will need to do some DIY fabrication. You’ll have to figure out things like how to mount the wing securely in the correct location, and then you’ll need to drill the bottom mounts for a range of useful angles, and then weld the bottom mounts to the wing.

It takes some patience and know-how to figure it all out, and if I’m being honest, 90% of people will cock it up and do a sub-optimal job, losing some of the wing’s performance in the process. If you buy a ready-made kit from 9 Lives Racing, AJ Hartman Aero, and other reputable companies, you’ll get an easier install and better performance straight out of the box.

But if you know what you’re doing, a DIY wing like Wing Logic or 9 Lives Racing’s new Express kits, can save you some money. Or if you have a car that doesn’t have a ready-made kit available, then a DIY solution is the only game in town.

I tested a Wing Logic wing in the wind tunnel vs the industry standard 9 Lives Racing Big Wang (Wing Logic versus 9 Lives Racing), and found the performance was similar. Wing Logic’s wing has less camber, and so it makes less downforce for a given area, but it’s a physically larger wing (9.2” vs 10”), and so the performance ends up being quite close. 9 Lives has the edge in weight and performance, and so if you’re racing in a series that limits the total wing area (GLTC, SCCA TT Nats, etc), or if you care about two pounds (high up, at the polar end of the car), then 9 Lives is a better choice. For the track rat or hard-park poseur, it’s a wash. I have plans to radically lighten the wing by milling it out into a skeleton, and then wrapping with carbon fiber, but that experiment will have to wait until the end of the track season, because I no longer have it.

Steve Leo is making a foam composite dual element, and while that process takes place (for fucking forever) I loaned him my 65” Wing Logic for his Subaru WRX STi. He didn’t have any wing mounts for it, but he had a spare trunk, and I said bring it over and I’ll figure something out.

Because I had already tested this wing on a Miata, the wing has brackets welded 41” apart. Ergo, I’d need to put the same spacing on the Subaru trunk. As luck would have it, that put the wing mounts right on top of the hinges, which is a sturdy area with some extra thickness and support in the metal frame. Also as luck would have it, the hardware would now be in the way, and I’d have to work out how to allow the trunk to close.

But first things first, to place the wings on the surface of the trunk, such that the wing is braced against side to side movement. I went to the Lowe’s racing department and bought a couple feet of 1” angle aluminum. I cut this into four pieces to make brackets, and sandwiched the Miata wing stands between them.

But I couldn’t put bolts through the top of the trunk and nuts on the bottom, as the nuts would be in the trunk gutter – this would cause interference and keep the trunk from closing. So I installed the hardware upside down, with countersunk 6mm bolts going through the underside and nylock nuts on top. It’s maybe a little less attractive, but this was the only way I got it to work.

Countersunk bolts of differing lengths install from the bottom.

It took a bit of head scratching, but I figured out how to install all 12 bolts from underneath. It took bolts of different lengths, which I’ve noted in the previous images in case you want to give it a go. It all came out surprisingly sturdy, and probably more rigid than you’d see on most cars. You can grab the wing and shake the car side to side, and the wing mounts don’t move.

Angle aluminum brackets on the trunk hold the wing stands in place. It’s very rigid.

The only thing I wasn’t terribly happy with is that the wing is too far forward. The rule of thumb is to overlap the trunk by 1/4 of the chord. So on this 10” wing, 2.5” should overlap the trunk, and 7.5” should be over the bumper.

How important is that? Well, I tested a Civic coupe in the wind tunnel, and moving the wing from on top of the trunk to the ideal rearward position resulted in less drag and more downforce. Usually you get one at the expense of the other, but this was a win-win. I would have liked to do that for Steve, but I didn’t have any more aluminum stock to make another set of wing stands, and he needed this done ASAP.

We got super lucky with the setback distance, any closer and the wing would hit the roof when the trunk was fully opened. I’ll take that as a win and optimize the wing stands at some later date.

By a stroke of luck, the trunk can open fully and the wing doesn’t hit anything.

Data?

Steve reports that the wing is working really well, but through some bad luck, we have had the devil of a time getting comparative A/B data. He’s used the wing at Watkins Glen, Lime Rock, NYST, and Pineview Run, and while we have data from those events, it’s not the kind of back-to-back data that tells a compelling story.

By the seat of the pants, the Wing Logic setup works better than the VSC rally wing he had on there previously. But the Wing Logic single wing doesn’t work quite as well as the Wing Logic dual element he tried this week. Wait, what?! Dual-fucking-element Wing Logic? You can read about that in the next post.

Racing a Veloster N in Time Trials

Updated March 2025

I originally wrote this in 2024, but the 2025 classing rules have changed for both NASA and SCCA time trials classing. Changes below are in italics.

I’ve been thinking about taking my car to a time trial race, and as part of that, researching all of the time trials rules. But one thing that may throw a spanner into my plans is that I don’t want to turn any spanners myself. So if racing in time trials voids my warranty, I’m not racing.

But I have other options. If you’ve been following my blog, you know about Falconet, my Hayabusa-swapped Miata. It’s a serious race car that can do wheel to wheel or time trials. It will compete next year.

Anyway, as this is towards the end of the track season, I’ll ruminate on which series and classes my Veloster could compete in, if and when that happens.

NASA TT5

NASA time trials divides cars into classes by weight and horsepower. Power is averaged over a range of RPMs, so that peaky (low torque) motors have more parity with engines that have a broader spread of power. And there are modifiers for many things from aero to suspension to tire width. On paper, it’s all very fair, although some of the rules are questionable.

If I use the class calculator at 3200 lbs race weight, and specify that my car is FWD, has narrow tires, uses a splitter and wing, the car is allowed 256 average wheel horsepower. My car makes 244 peak horsepower at the wheels, and so you see it fits into the TT5 class with some room to spare (12 hp) for a cold-air intake and an exhaust. If I were to remove the splitter and wing, and use the base trim aero modifier (BTM), the car is allowed 275 average wheel horsepower. Since I’m not going to modify my engine, that puts my car 31 whp under the class maximum, and I’d have a hard time being competitive.

Now here’s the problem: TT5 has a maximum factory horsepower limit of 270 hp. So even though my car is 31 hp under the class limit, I can’t race in it! If I had the non-PP version of my Veloster N, at 250 crank hp, then I could tune the shit out of it, up to 275 at the wheels and be class legal. But my engine, which is 244 peak horsepower at the front wheels, is somehow illegal.

I’d like to see the logic behind this power cap in a lbs/hp series. Are they just trying to keep out the heavy cars? How does that even make sense in age when every new car is north of 3000 lbs?

Other cars that should be able to race in the TT5 class based on lbs/hp, but can’t because they have more than 270 hp, include the BMW 135i and 335i, Ford Mustang (EcoBoost), Dodge Challenger and Charger SXT, Hyundai Elantra N, Kia Stinger, Mitsubishi Lancer EVO, Nissan 350Z, Subaru WRX, and a slew of others. These aren’t popular track cars anyway, so who cares, right? And so instead of TT5 my Veloster N and the aforementioned cars all have to race in the next class up, TT4.

In 2025, NASA changed the maximum factory (crank) horsepower to 264 hp for AWD and RWD cars, and 275 for FWD. This makes the Veloster N legal, but the Elantra N isn’t, even though it’s heavier and ends up with the same power to weight ratio. While I don’t get the reasoning, I’d like to thank NASA for making my car legal for TT5, and also thinning out the competition. I may be racing with you sometime in the future!

If I’m going to nitpick the other rules, the other thing I don’t like is they don’t allow aero items from other classes. I mean… just use the point system you already developed, and instead of making canards, fender vents, diffusers, etc., illegal, make them cost points.

Grid Life

My Veloster can race in the Street class, which allows 4-cylinder turbos and 6-cylinder normally aspirated engines. Performance wise, there are some ringers in the class, but the Veloster isn’t that far off the pace. I wouldn’t be able to use any aero, or that would put me in Street Mod, which I could never be competitive in.

My Veloster also fits perfectly into GLTC, but that’s a wheel to wheel race class. However, COM has a GLTC-spec class in time trials, and I’ll get into that later.

In Canada, I could also race in Canadian Time Attack Challenge, which uses Grid Life’s rule set.

SCCA Time Trials Nationals

SCCA Time Trials Nationals (or is it Time Attack Challenge in 2025?) is moving their home track from National Corvette Museum to PittRace, and will hold the Nationals competition on Sept 18-21 2025. This is exciting for me, because PittRace is one of my favorite race tracks, and it’s a lot closer than NCM.

PittRace is awesome.

There are three classes I could race my Veloster in:

  • Max 3: This class allows a lot of aero, suspension, and engine tuning. I could use all of the aero I’ve built for my Veloster and race in this class, but for reasons I’ll explain in a minute, the car would be considerably down on power.
  • Tuner 3: This class has the suspension mods and engine tuning of the Max classes, but no aero mods. I won’t be racing in this class. (Side note, I feel like cars that are prepped to the Sport level should be able to use aero mods if they don’t take any other Tuner mods.)
  • Sport 3: This class allows minimal modifications, like lowering springs and intake/exhaust plumbing, but that’s it. It would be easy to prep for this class, but the Veloster isn’t at the higher end of the performance spectrum.

But that was in 2024, and now in 2025, instead of Max 3, Tuner 3, and Sport 3, my car goes into Max 4, Tuner 2, and Sport 3.

Max 3 Max 4

I’m an aero guy, and so my first thought is to race in the Max classes because the Sport and Tuner classes don’t allow aero. The aero rules in Max are quite good and show a constant evolution, losing some of the silly restrictions (flat splitters) that the legacy rules had. Therefore, I could use all of the aero I’ve developed in the wind tunnel, without making more parts to a different rule set. Kudos to the TT rules makers for their willingness to adapt and change.

The Max classes use engine displacement to determine classing, and unmodified 4-cylinder turbos up to 2.46 liters go into Max 4. My 1998cc Veloster gives away displacement to engines like a 2.3 Ecoboost, resulting in a 75 hp deficit. So that puts me at a slight disadvantage to some turbo cars, but I shouldn’t complain, as 3-cylinder engines are only allowed 1.9 liters (?).

N/A engines are allowed up to 4.5 liters. In this category you have cars like the E92 BMW M3 and 718 Porsche Cayman GT4, both putting out 414 hp. That 140 hp deficit would be OK if my Veloster had a handling advantage, but these are pedigreed German sports cars I’m up against. Even worse, a 911 GT3 makes 500 hp from a naturally aspirated 4-liter flat six, and is in the same class as my Veloster. Grumble grumble.

This would also be in Max 2?

All said, if I want to be competitive, the Veloster doesn’t look like a great choice in Max 2. But I could also build the car with aero and not care about how I place, and do this race just for fun. That’s compelling, but also exactly what HPDE is for. Why enter a competition if you’re not going to be competitive?

Tuner 2

I never really considered the tuner classes, but I did notice a lot of cars moved from Tuner 3 to Tuner 2 in 2025, including the Veloster N.

Sport 3

Given that a stock-engined Veloster is way outclassed in Max 3, let’s see how it fares in Sport 3.

Unlike the Max classes which were based on displacement, the SCCA uses a list to determine which cars go in the Sport category. The rules say that the list of cars in each class is not based on a balance of performance, but on a “balance of popularity.” But I feel like that explanation is selling themselves short. The SCCA time trial board has done a great job of re-classing cars annually, and there’s better parity every year.

For example, the Acura NSX was originally classed in S2, but has been reclassed to S3, and is now considered an equal sparring partner to my Veloster N. The NSX is lighter and more powerful, but the 20-30 years between the cars may be significant. Other cars that moved from S2 to S3 include the Chrysler Crossfire (310 hp), Dodge Challenger R/T Scat Pack (470 hp), Kia Stinger (368 hp) Lexus GS-F (467 hp), and Nissan 370Z Nismo (350 hp). While all of these cars are more powerful than my Veloster, they are also heavier. Maybe it’s a fair fight?

370Z Nismo is in the same class as a Veloster N.

As of this writing, the following cars are in S3:

Acura Integra Type S 2024, NSX 1990-2005; Alfa Romeo Giulia Ti 2016+; Audi A3 2.0T All 2015-2018, S3 2013-2020, S3 Quattro Wagon 2006-2013, S4 2009-2016, S5 3.0T FSI 2008-2017, TT S 2009-2018; BMW 135i 2008-2013, M235i 2014-2016, 330i xDrive Sport Wagon 2017-2019, 335D 2004-2013, 335i All 2006-2013, 440i xDrive 2014-2020, 535i RWD 2004-2010, 650i Base 2005-2010, M3 2001-2006, M5 1998-2003, Z4 Coupe M 2006-2008, Z4 35i M 2009-2016, Z4 35is M 2009-2016; Cadillac ATS 3.6L V6 2013-2015, CTS V 2004-2007, CT4 V 2022; Chevrolet Camaro SS 1998-2002, Corvette Z07 1984-1991, Corvette Base 1984-1997, Corvette Non-Z06 1997-2005, SS 2014-2017; Chrysler Crossfire SRT6 2004-2008, Dodge Challenger R/T Scat Pack 2015-2022; Ford Focus RS 2016-2018, Mustang Ecoboost 2015-2023, Mustang GT 2011-2014, Taurus SHO 2010-2018; Genesis G70 3.3T 2019-2022; Honda Civic Type R 2016 +; Hyundai Elantra N 2022, Genesis R-Spec (All) 2013-2016, Veloster N 2019-2022; Kia K5 GT 2021-2023, Stinger GT 2018-2023, Stinger GT2 2018-2023; Lexus GS-F 2016-2020, GS350 FSport 2016-2020; Lotus Evora Base – NA 2010-2014; Mercedes C450 AMG 4MATIC 2015-2016, C55 AMG 2004-2007, CLK55, AMG 2003-2006, SL550 All 2007-2013, SLK55 AMG 2005-2011; Mitsubishi Evo All; Nissan 370Z Nismo 2009-2013; Polestar 2 Dual Motor, Performance Pack 2020-2024; Pontiac Firebird Firehawk/Formula/Trans Am 1998-2002, GTO 2004-2006; Porsche Boxster S 2005-2012, Cayman S 2005-2012, Cayman Base 2009-2012, Cayman Base 2014-2016, 911 Carrera 2, 2S, 4, 4S 1999-2008; Subaru WRX ALL 2009-2021, WRX STI All; Toyota Supra GR 2.0 2021-Current, Corolla GR 2023-Current; Volkswagen Golf R 2015-2021; Volvo V60 Polestar 2016-2018

I’m not super interested in what the SCCA thinks about a balance of popularity, what I really want to know is, how do these all compare in performance? Hello COM.

COM

Corvette Owners of Massachusetts (COM) has perhaps the fairest time trials rules in existence. They calculate a car’s performance using the weight of the car divided by its power and then factor in a Performance Adjustment (handling).

To calculate power, COM uses an average of horsepower and torque, which is smart because the torque curve is hugely important. COM then modifies the power-to-weight score using Performance Adjustment points that range from -25 to +28.5. This factor takes into account things like suspension, brakes, tire width, aero, etc. Those two numbers are added together, resulting in a Showroom Assessment score, and from this the cars are placed in classes ranging from T30 (the slowest) to T110 (the fastest.)

The Veloster N is listed at 71.7 points, at the bottom of class T70. I could compete fairly in COM taking modifiers to aero or tires and come right in at the class limit.

But the other thing COM is great for is comparing the relative performance of different cars. And so I did that for all of the cars on the SCCA Sport 3 list, and the average is 72.5 points. So on first blush, it looks like the Veloster is right in the middle of the performance range.

However, there are a lot cars that are ranked higher, including the aforementioned Nissan 370Z Nismo, several BMWs (E46 M3, 135is, M235i, and Z4M), and every generation of Mitsubishi Lancer EVO or Subaru WRX STi. Given that every one of these has a better power to weight ratio, and that they are AWD or RWD vs the Veloster’s FWD… I have to think I’d be on the back foot against them. But I also feel like I’m a decent driver and my car is close enough in performance that I’m up to the challenge.

But there are even faster cars in Sport 3, and at the pointy end of the class are several cars that COM puts in T80, meaning they have more than 80 points. Among these is the Veloster’s nemesis, the CTR.

FK8 CTR is a class favorite.

When the Veloster N came out, it was regularly pitted in comparison tests against the Honda Civic Type R (80.2 COM points). The CTR beat the VN every time, but it was close. In the comparisons, many YouTubers would choose the Veloster for the fun to drive aspect, but the fastest lap times were all owned by the Civic.

Some of the Type R advantage is Honda power, with +31 hp and +35 torque out of the same displacement. But COM also rates the Performance factor at 8.3 vs 7.5 points. So not only does the CTR out power the VN, it out handles it as well.

Which I find surprising because I think the Veloster is the best handling FWD car I’ve driven. Admittedly, I haven’t driven a Civic Type R, but I think the Performance Adjustment discrepancy comes down to the size of the wheels and tires. The Veloster comes stock with 8″ wide wheels, and 8.5” is about as wide as you can fit. Ergo, most people are using a 235 width tire.

Conversely, the Civic Type R comes stock with 9.5″ wheels, and you can go wider still. So it’s quite possible to fit 265 tires on a CTR, and maybe even go all the way to the class maximum of 285? The Elantra N isn’t on the COM list as of this writing, but like the CTR, it has more power and wider tires than a Veloster.

But my competition doesn’t end there, the overdogs in the S3 class are the 987.2 Cayman (80.4 points), 992 Carrera (82.3), Ford Focus RS (82.5) and non-Z06 C5 Corvettes (83.1). These T80 cars are higher performance than anything else on the Sport 3 list, and might even stomp a CTR.

S3 overdog would be a full class higher in COM rules.

So even if my Veloster N is in the middle of the COM performance window for SCCA’s Sport 3 class, it’s likely that a majority of the cars will have a better power-to-weight ratio, and significantly wider tires. The question is, can a 275 hp FWD hatchback on 235 tires beat a 350 hp RWD on 285 tires or 350 hp AWD on 265 tires? To find out, let’s see some historical results.

Sport 3 lap times

SCCA TT lists the results for every race, and after dumping them all into a spreadsheet (and correcting the fact that they don’t put the fields in the same place each time), I got an idea of which cars are the fastest and most popular in Sport 3.

At the top of the list is the FK8 Honda Civic Type R, with seven wins and lots of podiums. The next most popular is the 2017+ Camaro SS with five wins. After that you have a pair of German sportscars, the Porsche Cayman and BMW E46 M3, with four wins apiece. The Ford Focus RS is the first of the AWD cars and nets three wins, and then you have a contrast of early Porsche 911 vs modern Ecoboost Mustang with a pair of wins each. Finally there’s a smattering of cars with just one win, such as a 2014 Cadillac CTS, 2012 Audi TT, 2022 GR86, 2006 350z, 2015 M235i, and finally a 2021 Veloster N. Which is especially poignant because it won the 2021 Sport 3 class at PittRace.

PittRace lap times

SCCA Time Trials has been to PittRace a couple times, and looking at the results, it appears that I should be aiming for a 2:05 lap if I want to be the fastest ever Veloster, or a high 2:02 if I want the fastest all-time S3 lap (yeah, right). I’m sure that people will up their game for Nationals, and so I don’t doubt that someone will make a new lap record, weather permitting, but can someone go under the 2:00 minute mark?

YearDriverCarLap
2019Thomas Edward Philipps2018 Civic2:02.997
2021James Avellina2021 Veloster2:05.397
2021Shelly Avellina2021 Veloster2:06.767
2019Randall Prince2017 Camaro2:08.580
2019Fausto Sarmiento2016 M235i2:10.817
2019Jared Romanyak2009 370Z2:12.012
2022Christopher Schimmel2009 370Z2:12.190

I also looked at the Tuner 3 lap times at PittRace, and most are a couple seconds faster, with one car going under 2 minutes. Meanwhile, two FK8 Civics did 1:58s in Max 3. So the delta between Sport 3 and Tuner 3 is a little over two seconds, which is about the same gap between Tuner 3 and Max 3. Comparing Sport 3 and Max 3, I would need over 4 seconds from aero to make my Veloster competitive in Max 3, and I have a hard time seeing that happening.

Racing and Sim racing

I’ve raced at PittRace a few times in 24 Hours of Lemons and Champcar, and I’m slated to race a B-Spec Honda Fit this year with the Garage Heroes in Training. The event is is a Lucky Dog endurance race, and so with no mechanicals or mishaps, I’ll get a decent amount of track time. Which is important, because by next year, I need to know PittRace like the back of my hand.

To that end, I’m also doing some sim racing. My brother Ian (yousuckatracing) set me up with a sim rig, and I do a few laps every morning. I’ve been playing Gran Turismo since GT came out, but with a controller, and so it’s taking me a while to get the feel of a wheel and pedals. I’m currently only racing Assetto Corsa, because it has the PittRace track. A lot of my friends seem to be on iRacing, but that costs money and doesn’t have PittRace, so….

I’m just getting started sim racing, so I’m not too proud of these times, but in the spirit of transparency and learning from others, this is where I’m at:

CarTiresLap
Miata NAStreet2:17.9
Alfa MitoSemi-slick2:07.8
GT86Street2:09.0
Giulietta QVStreet2:08.2
Audi S1 +200kgSemi-slick2:07.8
Abarth 500 s1Semi-slick2:07.8
GT86Semi-slick2:07.6
Miata ND1Semi-slick2:07.6
Audi S1Semi-slick2:05.5
370ZSemi-slick2:01.0

Unfortunately I don’t have a car that approximates at Veloster N, but Ian is good at modding things, so I’ll get him to make me one eventually.

Rounding the Leading-edge on Splitters

Flow separation is the enemy, and is to be avoided at all costs. One of the main culprits of flow separation is a sharp leading edge, which can cause a separation bubble behind it, and results in downstream turbulence, increased drag, and loss of downforce.

Where I see sharp leading edges most often is on splitters, and oddly, the more expensive the splitter, the more like it is to have a sharp leading edge. Shitty plywood splitters are blunt to begin with, and usually get rounded over by their owners, either intentionally or through use. On the other hand, Alumalite and carbon splitters usually have a sharp edge, and the manufacturer (or DIY-er) does nothing about it.

Which is fine when conditions are perfect and air hits it directly head on. However, when a car pitches forward or backward due to acceleration and braking, or when the splitter blade is heaving up and down due to suspension movement, or you’re drafting a car in front of you and in its wake, then the air hits the splitter at an angle. In these situations the flow separates on one side or the other, and you get downstream losses.

Take a look at the following drawing. Air is coming from the left and hitting the nose of the car. In each case, the splitter is dividing the air into two halves, one that goes above the blade, and one that goes below. Let’s take a look at how this changes with air hitting the front at an angle, and with the shape and thickness of the leading edge.

Splitter leading edges.

A. This represents the best case for a splitter with a sharp leading edge; air hits evenly at the front and splits evenly around. This is also known as fantasy land.

B. This represents a car that is pitching due to acceleration, hitting a bump, cresting a hill, following another car, or really any other situation that makes air hit the front of the splitter at a slight angle. In this case the air separates at the leading edge, losing laminar flow, creating a separation bubble behind it, and causing downstream turbulence. Further downstream, the air might reorganize again, but the downforce you are trying to achieve is gone, and instead you got drag in its place. That carbon splitter may have cost you a pot of gold, but in exchange you got a bag full of shit.

C. This is the same splitter and air angle, but the top of the splitter has been thickened and rounded at the leading edge. Air now flows around the underside, staying attached the whole time. The top side may get a small separation bubble depending on the angle, but the pressure side of the blade is of little consequence.

D. This time the splitter lip is thickened and rounded on the underside, and the effect is similar to C, but not quite as good. The problem is this may cause ground clearance issues, which would require you to reset the height of your splitter. Also, if you race in a series that requires a flat or horizontal splitter blade, you no longer have one. You’ve also created a shape that may have an adverse pressure gradient where the thicker lip meets the flat splitter; when curving a splitter, the curve is usually an arc that goes the other way.

Conclusion

My best inspiration for splitters comes from wings. Take a look at the leading edge, they are always thick and well rounded on the underside (or top side for an airplane), because wings work through suction.

The same is true for wing mounts. Swan neck wing mounts are optimized for the underside. By placing the brackets on the less important pressure side of the wing, the suction side is left undisturbed, which results in lower drag and increased downforce.

And it’s the same for splitters; we don’t care too much about the air that goes on top of the blade, as this is the pressure side of the splitter. Air on the pressure side can be a bit disorganized and it still works fine. We care a lot about the underside of the splitter, because this is the suction side, and any turbulence or flow separation here has massive consequences.

Splitters need to be optimized for the underside of the blade, and this begins with the leading edge. A thick and well rounded leading edge allows air to stay attached at varying angles of attack, and keeps flow laminar along the surface. If you have a sharp leading edge, add some material (plywood, 3D printed plastic, foam/fiberglass, etc), so you can thicken and round it. This will add some rigidity as well.

Peter Liu’s 3D printed splitter lip fixes the sharp leading edge problem.

If you have modified a sharp splitter blade, send me a picture and I’ll add it here to inspire others.

A proper leading edge. Thanks Peter Liu.

[Update 10/16] Shane Wilcox had the typical splitter with a sharp leading edge and sent me an email asking what he could do? I sent him to Peter and he got a 3D lip on the leading edge. The change was nothing short of dramatic.

The increased downforce ripped off the lightweight bumper, and required a heavier OEM and additional splitter rods to avoid dragging. Once that was solved the car had so much downforce it started to oversteer. Well, I can’t wait to see what happens when Shane addresses that with more rear downforce, lap times be falling!

James Mewett also thickened and rounded his front splitter lip, and took the following picture.

This picture says so much.

It’s illuminating to see how the path of air is influenced, so far above and ahead of the splitter. Since the underside of the splitter does the most work, this modification should work really well.

I love I hear success stories like these, so if you’ve fixed your splitter lip (or used any other tips and tricks on this website), contact me and I’ll write up a testimonial.

Miata Hood Vents

In the world of car aerodynamics, it’s rare to get drag reduction and downforce at the same time. Usually there’s a trade off, where a certain part adds downforce, and with that you get more drag.

Hood vents are one of those magic items that often benefit both drag and downforce; it’s a double win. And because hood vents also aid in engine cooling, that makes them a triple win. Every race car that is allowed to have hood vents should have them. Period.

But what kind of hood vent? There are many products available online, from Gutentight, Race Louvers, Singular, Spiked Performance, Trackspec, and many others. And then there are the DIY options such as stamped steel floor vents from a home improvement store, or 3D printing huge time attack style vents, or simply cutting a gaping hole in the hood. What’s best?

Luckily someone has done a lot of that testing, and provides the data for free. Al Watson of Race Louvers has 27 PDFs on his site, detailing wind tunnel runs on many different cars. I encourage everyone to read those, but I also want to do a deep dive on Miata hood vents in particular, since I race one, and compare his data with my own. Let’s get into it.

Commercial Vents

When it comes to Miata hood vents, the shape of the hood dictates the shape of the vent to some degree. First, because there’s a bump in the middle of the hood that’s difficult to work around, and second, because there are support structures underneath.

Take a look at the following picture of Gutentight louvers installed on a NB hood, and you can see the reason the vents are shaped the way they are; to preserve the support ribs under the hood.

RGR is another company making similar louvers with the same strategy: keep the support ribs. This makes for easier installation, because there’s just a single layer of sheet aluminum to cut through, but it sacrifices some of the venting area.

RGR louvers are priced well, and preserve the support ribs on NA/NB hoods.

Is it important to preserve those support ribs? Kinda. The hood is aluminum, and if you delete all of the supports underneath, the skin is too floppy on its own. So keeping some of the ribs makes sense, but you certainly don’t need all of them.

Spiked Performance hood vents require cutting out one of the support ribs on each side. This makes for a larger vent, and is still structurally sound. However, Spiked doesn’t include a vent in the middle of the hood directly behind the radiator. If you’ve read the PDFs on the Race Louvers site, you know that venting directly behind the radiator is the most important area to vent!

Which brings me to Singular, who makes a three-piece louver that’s like the Spiked vents on the sides, but also includes a center vent . It’s a smart design that I tested in a wind tunnel. They worked well, and you can read about that in my wind tunnel report.

If you’re going to keep most of the support structure underneath, that about wraps up the options for Miata hood vents. However, there are some hood vents that aren’t constrained by the OE hood supports, and designed to put as much venting as possible directly behind the radiator. This will provide the optimum performance, but you pay for that twice: more money and a more difficult installation.

Among this variety of hood vents you have products from Trackspec and Race Louvers. For $330, the Trackspec louvers are priced well, but I haven’t seen them in person, so I don’t know how far above and below the surface the louvers extend, and that’s a very important variable.

Trackspec louvers have a lot of surface area, and should perform well.

If you dig into the Race Louvers reports, you can see that the height of the louver is important, and that more is height is better. However, the distance the louver extends below the hood is equally important, and many manufacturers ignore that aspect entirely. So until I get my hands on some Trackspec louvers and measure them, I’ll have to reserve final judgment.

Race Louvers

Which brings me to Race Louvers, and the two types of vents they offer for NA/NB Miatas. The first is a double vent called the XL. Compared to other side vents, these are quite large and universal, meaning not specifically designed for a Miata.

The XL vents just fit around the center bump on a NA/NB hood.

Race Louvers also sells a center vent that can be paired with two smaller side vents. You end up cutting out the center hood bump, and a lot of the support structures underneath.

Center vent and side vents before installation. Like most metal louvers, you bend them to the desired angle after installation.

So how do the vents compare? If you look at the data from Race Louvers, you can see that the triple vent out performed the double vent, with more downforce and less drag. However in radiator pressure differential (which we can interpret as cooling benefit), the XL side vents were slightly better (data not shown here).

Image from Race Louvers

Let’s ignore cooling for now and just look at the performance numbers. The double vents made about 25 lbs of downforce at 100 mph, and added two pounds of drag. The triple vents had 35 pounds of downforce the same speed, and only one pound of drag.

Why the difference? Probably it’s the efficiency of the center vent. The most important place to extract air is directly behind the radiator, and side vents just aren’t as effective as a center vent.

Note that more downforce is possible using the taller RX louvers. The louvers Al tested on this Miata were NASA ST/TT 4-6 legal and only 3/8” tall; if your car is unbound by silly racing rules or in NASA ST/TT3 and faster, you can use the full-height RX louvers and gain more downforce.

So how did the Singular triple vents compare to the Race Louvers triple vents? They made almost half the downforce, at 16.5 lbs, and reduced drag by 3 lbs over Race Louvers. That drag reduction is worth about .6 hp, and not a bad tradeoff. Whether you want double the downforce or half a horsepower is up to you, but I would personally take the downforce.

But these were two different Miatas on two different days, and so there may be some minor differences associated with that. Both cars had the same 9 Lives Racing front aero, and I’d guess the variability between the cars isn’t worth a re-test.

DIY Solutions

If you’re more concerned with price than performance, or need to work your hood vents around a custom motor swap, then you may want to design your own. One thing I learned from the JKF Aero course was that you don’t absolutely need louvers, you can make a big gaping hole in the hood, and it actually works quite well. The main problem is a loss in rear downforce from turbulent air exiting the duct, but that can be an acceptable trade for more front downforce.

Hood vents in general have been shown to reduce rear downforce, but it’s less than a 5 lbs at 100mph. It’s unclear how much of that is due to the leverage effect versus dirty air hitting the wing, but in either case, the loss in rear downforce is usually so negligible that you can ignore it.

My Miata has a Hayabusa swap from Spec13, and the engine sits quite tall at the rear of the engine bay, but leaves the front completely open. For an application like this, a fully ducted extractor hood makes more sense than hood vents. Although I will still need vents on the side of the hood to make sure the engine bay itself is cooled, from the heat dumping off the headers.

For side vents, the obvious solution is Race Louvers, but the cheapskate in me isn’t ruling out 3D printing, Amazon shit, or just using a can opener on the hood.

Cheap vents like this work better upside down, with the vents sticking up proud of the surface, not below. Don’t install any vents so far rearward such that high pressure air from the windshield reverses the flow.

Best practices

The number one piece of advice I can give you is to buy Race Louvers hood vents, they have been designed to outperform every other hood vent on the market, and the data is clear in this respect. For the cheap bastards who DIY their own aero (ahem, my people), here are some guidelines.

  • The rule of thumb for hood vent placement is to go as wide as you can, starting the vent 2″ behind the radiator. The vent should extend no further than 20″ from glass in the center, 15″ on the sides. Bigger is better so long as the vents are behind the radiator and not too close to the high pressure cowl area.
  • Use louvers that extend both above and below the hood. The larger the louver, the better the performance. Note that if you race in NASA, they complicate the shit out of it. In ST/TT 4-6 louvers are limited to 3/8″ height above the surface of the hood. In ST/TT 2 and below, hood vent size is unregulated. In ST 3, you need to use the ST 4-6 rules if you choose BTM aero, otherwise use the ST 2 rules. Sigh.
  • Add a 1″ tall vertical Gurney flap in front of the hood vent opening (although see above if you race in NASA). A taller Gurney adds more downforce, but there are diminishing returns, so stick with 1”. Note that on a poorly designed hood vent (what Al calls time-attack style), a Gurney flap will only add drag, so don’t bother.
  • More is better: More height, more depth, more area. Don’t scrimp on the size of the vents.
  • Duct the front of the radiator, so that all the air goes through the rad and not around it. You can use canvas instead of sheet metal, which survives crashes better.
  • Seal all gaps in the nose. Air that enters the engine bay bypasses the heat exchangers and pressurizes the engine bay. This creates lift and reduces cooling.

Reader’s Rides: Brad’s Bolt-on Aero Recipe for a ND Miata

If you read Grassroots Motorsports, you’re probably familiar with Andy Hollis’ Triple Threat MX-5 Miata. This is an ND2 Miata that has evolved over time to showcase the benefits of small, incremental improvements to suspension, safety, and brakes, while serving as a test bed for various wheel and tire combinations. These basic modifications enhance performance on track without sacrificing much comfort on the street. I’ve followed this GRM build, this has been much of my philosophy with my ND Miata too – take a simple approach to modifications to have an HPDE and time trial competitive car that can still be enjoyed on the street. 

Having owned several older Miatas over the years, I now strongly prefer mine to have a warranty, cold AC, Apple CarPlay, and 40 mpg fuel economy. I roll up to the track, turn a few knobs, put down a lap, and drive home in relative comfort. For me, I consider this to be the sweet spot for enjoying motorsports in a relaxed capacity. No wheel-to-wheel racing risks. No dedicated race car towed with a truck and trailer. A casual approach with a dual-purpose car checks several boxes, keeping costs relatively low. But when time trial competitors take a more serious approach, sometimes it requires stepping outside of that comfort zone.

Brad’s ND1 was a frequent winner at Pineview Run, and the pair of them won the Pineview Challenge Cup championship. Here he is in his ND2, photo credit: Derek Palmer Creative

When I started running time trial style events at Pineview Run a few years ago, I relied heavily on “cheater tire” mechanical grip and driving my ND1 Miata in a way that only an extended drivetrain warranty and a AAA membership could permit. I didn’t want to potentially sacrifice reliability with additional horsepower and I didn’t want to disfigure stock body panels with lips, vents, and wings.

During this phase of aero reluctance, I still managed to get good enough at the short course to set a class record, win my class, and the overall Challenge Cup series championship for 2021. Pineview (at least in its legacy short course configuration) is a very Miata-friendly track. The past three champions can confirm. 

I’ve since moved back to central Florida and consider the Florida International Rally and Motorsport Park (or better known as the FIRM) as my new home track. The FIRM is a fun and challenging track in its own way, but makes me really miss having some elevation changes. For the most part, the layout favors horsepower, not Miatas.

The main straight is more than three times longer than the one on Pineview’s original 1.1 mile short course. There’s just more speed available to make a strong case for aerodynamic assistance. And that’s what many of my TT5 class competitors have opted for – big wings. When you see these wing-equipped cars running nearly four seconds faster, you realize it’s time to stop being so stubborn about aero. 

At this stage, I had a stiffer front anti-sway bar and a set of Sakebomb Garage tuned Ohlins DFV coilovers – which I give most of the credit for shaping what a dual-purpose ND2 Miata should be. The stock dampers and springs on NDs just make them downright hazardous. The softness can be masked with a good 200 treadwear tire, but quality coilovers absolutely transform these cars. Eliminating the unpredictability of stock suspension allows the car to communicate and quickly inspire more driver confidence and control. If you’ve ever been at a track day and seen an ND do a tank-slapper following some oversteer correction, I’ll bet it was on bone stock suspension.

Pre-aero time trial at the FIRM, photo credit: TRJ Photography

During pre-season testing at the FIRM, I barely broken into the 1:19s on 15-inch 225 Yokohama A052s. I knew the addition of aero would be necessary to chase some of the faster cars in my class, but I still wasn’t quite ready to start drilling holes in my three-year-old Miata.

In early 2023, I finally broke down and purchased a Nine Lives Racing Big Wang kit. I also found a spare trunk lid on eBay to be the sacrificial new home for the 68-inch rear wing. The downside to this trunk-mounted wing setup is a lack of rigidity due to flimsy hinges, but in the spirit of a dual-purpose street car (and not wanting to permanently draw Fast and Furious style attention on the street), trunk lids with an extra pair of hinges can be swapped in a matter of seconds by undoing four 10mm nuts from the interior of the trunk.

Properly dressed with wing and splitter, photo credit: Tom Beers Photo
.

In order to balance out the new massive rear wing, I picked up a sheet of half-inch birch plywood from Home Depot and spent a weekend in the garage building a basic splitter. To be honest, this wasn’t something that I did a ton of research on before just diving in. I would have been content to buy a splitter kit designed to complement the rear wing, but there still isn’t much available in the aftermarket for ND splitters. Thanks to some helpful posts in the MX5 ND Track & HPDE Junkies Facebook group, homemade examples aren’t hard to find and duplicate. For ND owners who track, and aren’t afraid to rub through some fender liners, this is a fantastic community of like-minded members.

The chassis-mounted brackets were constructed with 1×1 inch angle aluminum – the height of which determines the splitter’s proximity to the ground. I targeted around four inches of generous ground clearance on stock-sized 17 inch wheels and tires, but this drops down half an inch when switched to my 15×9 setup.

I gave the splitter blade roughly 3.5 inches of length beyond the bodywork and painted it with some cheap exterior latex paint. I used garden edging and a cardboard-traced strip of 1/8-inch HDPE from Speedway Motors to make an air dam – sealing the gap between the splitter and front bumper that now lacked the OEM Club lip. Overall, this DIY effort is still in the Occam’s Racer D+ grade range, but similar to the trunk lid, it can be quickly dropped with the removal of four bolts. It also helps that it was built for less than $150 in materials. 

The 2023 Time Trial series season at the FIRM was still a struggle to try to get to the front of the pack, especially during the summer with a heat-intolerant tire like the A052. I played with rear wing AOA, stiffened rear suspension to leverage the dose of downforce, and even reluctantly cut some holes in the hood to further optimize my basic splitter.

But after putting it off for so long, I’ve become a firm believer in aero. I initially noticed a slight drop in top end speed, but looking into the data, more than a second was found with the increased cornering speed. 

Speed trace showing aero (blue) vs no aero (red). Notice the smoothness through T4 – more speed on entry and quicker to get back on throttle. Aside from the hairpin (T7), approximately 4 mph more minimum speed per corner and nearly 6 mph more through T8!

I’m pretty pleased with the personal improvements made during the season, but the car still wasn’t fully optimized for the TT5 class, leaving some headroom for horsepower, and tire width. I ended up placing third in class overall without doing anything to the stock engine – mostly in an effort to preserve the allegedly fragile manual transmission.

But the FIRM demands horsepower. So for 2024, the car got a header, tune, and full exhaust. The updated dyno numbers didn’t show much in peak power, but looking at AIM data, there’s certainly a slight improvement to corner exit acceleration. I’m still running a 225 tire, but made the switch to a more forgiving RE-71RS.

Engine mods and a more forgiving tire brought peak speeds up and dropped another 1.2 seconds. Cleaning up T8 could have yielded a 1:16 lap. 

The FIRM management made the wise decision to avoid scheduling events amidst the blazing summer temperatures in Florida. But once things cool off, there are still a couple more rounds of time trial competition remaining this fall. I believe I’m on target to run my first 1:16 on this combination of aero and a modest 10-15 hp bump over the stock engine. This was a lap that seemed impossible to me a couple of years ago – especially with what I still consider to be a casual approach to track driving, data coaching, and aerodynamic “development.” 

To summarize my rudimentary introduction to aero: a little bit goes a long way. It’s certainly a slippery slope, but you don’t need to run some wind-tunnel-perfected setup on the first pass to see significant results. My Miata still has a basic, user-friendly aero-on-demand package.

Could it go faster with more expensive, race-focused improvements? Totally. Do I want it to become a car that loses streetability and lives on a lift or trailer? Absolutely not. Maybe this is an easy stance to take on a car that still has less than 30,000 miles on the odometer. Perhaps I can get away with drilling a few more holes while retaining a reasonable trade in value. But in the meantime, I’ll keep enjoying the best of both worlds. 

Thanks to Brad Alderman for this guest post, and proof that you can have your aero, and eat it, too. If you have an aero success story of your own, or car you want to brag about, see the details in Reader’s Rides.